Tsarin Gilashin Iska na Granite: Aikace-aikace da Sharuɗɗan Zane

Lokacin dadutse iska mai ɗagawaYana shawagi a kan fim ɗin iska mai tacewa, gogayya da lalacewa a zahiri suna ɓacewa - kuma motsi yana zama santsi a sikelin nanometer. Amma bearing ɗin iska ba ya aiki shi kaɗai. Aikinsa ya dogara da tsarin da yake hawa: tushen granite, hanyar jagora da haɗakar haɗuwa a kusa da shi. Wannan labarin ya bayyana ainihin abin da tsarin bearing ɗin iska na granite yake, inda ya cancanci amfani da shi, da kuma - mafi mahimmanci - wane bayanin ƙira ya kamata ku shirya kafin neman ɗaya.

1. Menene Tsarin Haɗakar Iska na Granite?

Tsarin ɗaukar iska na granite wani tsari ne na motsi mai daidaito inda bearing ɗin iska masu tauri, masu ramuka ko kuma waɗanda aka ɗora musu ruwa ke zamewa a saman granite maimakon su taɓa su. Iskar da aka matse - yawanci ana tace ta kuma an daidaita ta zuwa matsin lamba mai ƙarfi - tana raba bearing ɗin daga granite ɗin da fim mai kauri kaɗan. Sakamakon shine:

• Motsa jiki mara motsi, mara sawa— babu zamewa a sanda, babu kuma zamewa ta hanyar injina daga hulɗar zamewa.
• Ingancin motsi na ƙananan micron har ma da matakin nanometer, saboda fim ɗin iska yana ƙayyade ƙananan rashin daidaituwa na saman.
• Ƙarancin watsa girgiza sosai, tunda babu wani haɗin ƙarfe da ƙarfe da zai iya ɗaukar hayaniya da tsarin ya haifar.
• Babban madaidaiciya akan dogon tafiya, saboda karusar da ke motsawa tana bin tsarin dutse mai lanƙwasa maimakon nata bearings.

A irin wannan tsarin, dutse ba wani abu ne mai aiki ba. Shi ne abin da ke aiki a matsayin abin da ke ɗauke da iska: fuskokin hanyarsa mai lanƙwasa, lanƙwasa da kwanciyar hankali suna bayyana hanyar da duk abin da ke tafiya a sama da su ke tafiya.

2. Dalilin da yasa ake haɗa bearings na iska kusan koyaushe da granite

Manhajar injiniya tana ci gaba da haɗa waɗannan biyun:

• Riƙewa da yanayin ƙasa.Zurfin gibin iska yana da zurfin mitoci kaɗan ne kawai. Duk wani abu da ya rarrafe, ya karkace ko ya lalace zai rufe ko ya ɓata gibin. Granite mai launin baƙi mai laushi, tare da faɗaɗa zafi sosai ƙasa da ƙarfe kuma babu tsatsa ko rarrafe, yana riƙe da yanayin gibin tsawon shekaru.
• Damping.Tsarin damfar ciki na granite yana ƙara damfar damfar damfar iskar da kanta, yana ba tsarin motsi kwanciyar hankali mai ban mamaki.
• Ƙarfin gama saman.Dole ne a yi amfani da saman ɗaukar iska zuwa ƙasan micron. Granite yana ɗaya daga cikin kayan injiniya kaɗan da za a iya gogewa da gogewa zuwa wannan matakin ta fuskar tattalin arziki da kuma maimaitawa.
• Halin da ba shi da maganadisu, kuma ba shi da ikon sarrafa abubuwa.Ga matakan motsi na layi, granite yana guje wa asarar eddy-current da tsangwama na lantarki da tushen ƙarfe ke haifarwa.
• Haɗaka.Kujerun jirgin ƙasa, tashoshin samar da iska, manyan abubuwan sakawa da hanyoyin haɗawa za a iya sarrafa su kai tsaye cikin tsarin granite iri ɗaya.

3. Abin da Cikakken Tsarin Yake Ƙunshe da shi

Isarwa mai amfani ba kasafai take "toshe ɗaya na dutse" ba. Tsarin da aka saba amfani da shi ya haɗa da:

• Tushen dutse ko gado- bayanan injin, sau da yawa tare da abubuwan da aka saka a matakin daidaitawa da kuma wuraren keɓewa na girgizar ƙasa.
• Sandunan jagora na dutse ko layukan dogo- ya lanƙwasa a kan fuskokin masu ɗaukar kaya, tare da madaidaicin daidaito da daidaito a tsawon tafiyar.
• Gilashin dutse ko gada- don tsarin gantry inda karusar ke ketare hanyoyin jagora.
• Jirgin sama mai ɗaukar iska ko tubalan zamiya- wanda mai ginin dandamali ya samar, wanda aka daidaita shi da saman da aka lanƙwasa.
• Siffofin da'irar iska- hanyoyin iska da aka haƙa da kuma toshewa, hanyoyin matse iska, da kuma tashoshin sadarwa da aka ƙera a cikin granite.
• Sassan ƙarfe da abubuwan sakawa- abubuwan saka bakin ƙarfe, sandunan zare, maƙallan maƙala da firam ɗin da aka haɗa zuwa granite.
• Kayan aikin Matsayi da Tsarin Ma'auni- ma'aunin tunani, ma'aunin encoder, hanyoyin bincike ko na gani, ya danganta da na'urar.

4. Masana'antu da Kayan Aiki da Ke Amfani da Su

Tsarin iska mai ɗauke da dutse yana samun kuɗinsa inda ingancin motsi ke bayyana ikon aiwatarwa kai tsaye:

• Kera da dubawa na Semiconductor- duba wafer, matakan tallafin lithography da kayan aikin AOI da aka gina akandandamalin motsi na semiconductorbuƙatar santsi na sikelin nanometer a kan dogon tafiya.
• Matakan injin layi- amatakin layi na dutsetare da bearings na iska yana kawar da matsalolin da ke kewaye da shi da kuma zamewar sanda, yana amfani da cikakken ƙudurin tuƙin.
• Tsarin gani da kuma interferometry- inda duk wani hayaniya na inji ke lalata ma'auni.
• Daidaita matsayi da kuma sarrafa kansa a dakin gwaje-gwaje- tsarin dubawa, rarrabawa da daidaita tsarin da dole ne ya maimaita hanyoyin miliyoyi ba tare da lalacewa ba.

5. Abin da za a tabbatar kafin a fara zane

Tsarin ɗaukar iska yana da matuƙar muhimmanci ga ingancin iska, daidaiton shigarwa da muhalli. Masu samar da kayayyaki masu mahimmanci za su nemi waɗannan yanayi a gaba - shirya su kafin ku nemi farashi:

• Loda da tafiya: nauyin nauyi, tsakiyar nauyi, kewayon tafiya, nauyin motsi da bayanin saurin gudu.
• Tsarin jagora: layin dogo ɗaya, layin dogo biyu ko kuma gantry; adadi da kuma kayan ɗaukar faifan ɗaukar kaya kafin lokaci.
• Juriyar Geometric: daidaiton da ake buƙata, lanƙwasa, daidaiton layi da kusurwoyi a kan cikakken tafiya - da kuma a wane zafin jiki aka tabbatar da su.
• Samar da iska: matsin lamba da ake da shi, wurin raɓa, ajin tacewa da kuma amfani da bearings da aka zaɓa.
• Muhalli: yanayin zafi da saurin yanayi, danshi, girgizar ƙasa, da kuma ajin tsafta idan tsarin yana aiki a cikin ɗaki mai tsafta.
• Fuskokin sadarwa: zane-zanen hawa, matsayin sakawa, hanyar kebul da iska, da kuma tsarin martanin aunawa (sikelin, masu shigar da bayanai, masu auna interferometers).

Iska mara ƙayyadadden bayani ko kuma muhalli mara tsari shine babban dalilin rashin aiki — ba dutse ba, ba kuma bearings ba.

6. Yadda Ake Sarrafa Kurakurai a Shigarwa da Haɗawa

Ya kamata masana'antar da ke lanƙwasa dutse ta kuma kula da yanayin da ake auna kurakurai da kuma jerin da aka haɗa tsarin:

• Duba yanayin zafi akai-akai: lanƙwasa, madaidaiciya da kuma daidaito da aka tabbatar a cikin dakin gwaje-gwaje mai sarrafa zafin jiki tare da kayan aikin da za a iya gano su, don haka lambobin da aka tabbatar sun dace da abin da mai ɗaukar iska zai gani a zahiri.
• Lapping mai dacewa: nau'ikan jagora sun yi layi don daidaitawa a matsayin saiti, ba a matsayin sassa masu zaman kansu ba.
• Kafin haɗawa da kuma gwadawa: abubuwan da aka saka, firam ɗin ƙarfe da kujerun bearing da aka haɗa aka duba kafin jigilar su, don haka sanyawa a wurin ba ya haifar da damuwa ga granite ɗin.
• Shigarwa mai sarrafawa: hanyoyin daidaita daidaito, ma'anonin maki na tallafi da jerin karfin juyi waɗanda ke kiyaye tsarin da aka tabbatar da ingancinsa da zarar tsarin ya tsaya a kan bene.

7. Ƙwarewar ZHHIMG® ta Musamman

Masu ƙera ZHHIMG®daidaitattun taro na dutsedon tsarin motsi na ɗaukar iska: Tushen injinan CNC, gadaje, katako da sandunan jagora daga zaɓaɓɓun dutse baƙi masu laushi, tare da saman ɗaukar iska mai lanƙwasa, da'irorin iska da aka haƙa kuma aka haɗa, abubuwan da aka saka ƙarfe da aka riga aka haɗa, haɗa firam ɗin ƙarfe, rahotannin duba yanayin zafi akai-akai, da kuma haɗa shi cikin ɗaki mai tsabta. Ko kuna buƙatar tushen granite mai ɗaukar iska ɗaya ko cikakken tsarin motsi na granite mai axis da yawa, muna ginawa bisa ga zane da buƙatun takaddun shaida na ku.

Nemi Kimantawa ta Musamman

Don gina tushen iska na granite ko haɗa motsi daidai, da fatan za a samar da kewayon tafiya, nauyin da ake buƙata, tsarin jagora, madaidaiciyar da ake buƙata, lanƙwasa, yanayin muhalli, da kuma zane mai kama da juna. Ƙungiyar injiniyanmu za ta sake duba yuwuwar, ta gabatar da tsarin granite da matakan haƙuri, sannan ta mayar da farashi tare da tsarin dubawa mai inganci.