Lokacin da ake saka hannun jari a wani dandamali na musamman na granite - ko dai babban tushen CMM ne ko kuma haɗa injina na musamman - abokan ciniki ba sa siyan kayayyaki masu sauƙi. Suna siyan tushe na kwanciyar hankali na matakin micron. Farashin ƙarshe na irin wannan kayan aikin injiniya ba wai kawai yana nuna dutse mai tsabta ba, har ma da ƙarfin aiki da fasahar zamani da ake buƙata don cimma ƙa'idodin metrology masu inganci.
A ZHONGHUI Group (ZHHIMG®), mun gano cewa jimillar kuɗin da za a kashe wajen gina wani dandamali na musamman ana ƙididdige shi ne ta hanyar muhimman abubuwa guda uku masu alaƙa: girman dandamalin, daidaiton da ake buƙata, da kuma sarkakiyar tsarin ɓangaren.
Alaƙar Sikeli da Kuɗi: Girma da Kayan Danye
Da alama a bayyane yake cewa babban dandamali zai fi tsada, amma karuwar ba ta layi ba ce; tana girma sosai tare da girma da kauri.
- Girman Kayan Danye da Ingancinsu: Manyan dandamali suna buƙatar manyan tubalan granite masu yawa, marasa lahani, kamar Jinan Black da muka fi so. Samun waɗannan tubalan na musamman yana da tsada saboda girman tubalan, yana ƙara haɗarin samun lahani na ciki kamar tsagewa ko tsagewa, waɗanda dole ne a ƙi su don amfani da metrology. Nau'in kayan granite da kansa babban abin da ke haifar da hakan: baƙar granite, tare da mafi girman yawansa da tsarin hatsi mai kyau, sau da yawa ya fi tsada fiye da madadin masu launin haske saboda kyawun halayensa.
- Jigilar Kayayyaki da Kulawa: Matsar da kuma sarrafa tushen dutse mai nauyin fam 5,000 yana buƙatar kayan aiki na musamman, ƙarfafa kayayyakin more rayuwa a cikin wurarenmu, da kuma aiki mai mahimmanci. Nauyin jigilar kaya da sarkakiyar jigilar babban kayan aiki mai laushi yana ƙara yawan kuɗin ƙarshe.
Dangantakar Kuɗin Aiki da Aiki: Daidaito da Daidaito
Babban abin da ke da mahimmanci ga farashin da ba na kayan aiki ba shine yawan ƙwararrun ma'aikata da ake buƙata don cimma daidaiton da ake buƙata.
- Daidaitaccen Ma'auni: Daidaitaccen ma'auni ana bayyana shi ta hanyar ma'aunin lanƙwasa kamar ASME B89.3.7 ko DIN 876, waɗanda aka rarraba su zuwa maki (misali, Daraja B, Daraja A, Daraja AA). Canzawa daga Daraja Ɗakin Kayan Aiki (B) zuwa Daraja Dubawa (A), ko musamman zuwa Daraja Dakin Gwaji (AA), yana ƙara farashi sosai. Me yasa? Domin cimma daidaiton da aka auna a cikin microns guda ɗaya yana buƙatar ƙwarewa ta musamman wajen lanƙwasa hannu da kammalawa ta ƙwararrun ma'aikata. Wannan tsari mai sauƙi, mai ɗaukar lokaci ba za a iya sarrafa shi gaba ɗaya ba, wanda hakan ke sa aikin ya zama babban abin da ke haifar da farashi mai inganci sosai.
- Takaddun Shaida na Daidaitawa: Takaddun shaida na hukuma da kuma bin diddigin ƙa'idodin ƙasa (kamar NIST) sun ƙunshi cikakken tantancewa, aunawa ta amfani da kayan aiki masu inganci kamar matakan lantarki da na'urorin haɗa kai. Samun takardar shaidar ISO 17025 ta hukuma tana ƙara ƙarin farashi wanda ke nuna takaddun takardu masu tsauri da gwajin da ake buƙata.
Dangantakar Tsarin-Kudin: Rikicewar Tsarin
Keɓancewa yana nufin wuce farantin saman mai siffar murabba'i mai sauƙi. Duk wani bambanci daga farantin da aka saba da shi yana gabatar da sarkakiyar tsari wanda ke buƙatar injina na musamman.
- Sakawa, Ramin T, da Rami: Kowace siffa da aka haɗa a cikin dutse, kamar kayan saka ƙarfe don kayan hawa, Ramin T don mannewa, ko ramukan da suka ratsa daidai, yana buƙatar injinan da suka dace da haƙuri. Sanya waɗannan fasalulluka daidai yana da mahimmanci ga aikin dandamali kuma yana buƙatar haƙawa a hankali da kulawa don guje wa damuwa ko fasa dutsen.
- Siffofi Masu Rikitarwa da Siffofi: Tushe don na'urorin aunawa na musamman ko na'urorin aunawa galibi suna da siffofi marasa daidaito, kusurwoyi masu tsayi, ko tsagi masu layi ɗaya daidai da kuma jagororin. Ƙirƙirar waɗannan siffofi masu rikitarwa yana buƙatar shirye-shirye masu rikitarwa, kayan aiki na musamman, da kuma ingantaccen tantancewa bayan injin, wanda ke ƙara lokaci da kuɗi mai yawa.
- Bukatun Haɗi: Ga dandamali da suka yi girma da ba za a iya yankewa daga tubali ɗaya ba, buƙatar haɗawa mara matsala da haɗin epoxy yana ƙara sarkakiyar fasaha. Daidaita tsarin sassa da yawa a matsayin saman guda ɗaya na ɗaya daga cikin ayyukan da suka fi ƙima da muke bayarwa, wanda ke ba da gudummawa kai tsaye ga jimlar farashi.
A taƙaice, farashin dandamalin daidaiton dutse na musamman shine jarin da ake buƙata don tabbatar da daidaiton girma na dogon lokaci a wani takamaiman haƙuri. Farashin yana dogara ne akan ingancin kayan, aikin daidaitawa mai wahala, da kuma sarkakiyar injiniyan ƙirar musamman.
Lokacin Saƙo: Oktoba-17-2025
