Farantin saman dutse mai daidaito | Dandalin ZHHIMG® Ultra-Precision
An ƙera dandamalin granite na ZHHIMG® daga mallakar Jinan Black granite, an haƙa su daga siffofi a Lardin Shandong tare da abubuwan da suka haɗa da ma'adanai waɗanda suka dace da aikace-aikacen metrology. Yawanmu na 3100kg/m³ - wanda aka tabbatar akan kowane rukuni mai shigowa - ya wuce madadin Turai da Amurka da kashi 10-15%.
Me hakan ke nufi a aikace? Ƙarfin matsewa mai ƙarfi. Ƙarancin sha ruwa (<0.1% idan aka kwatanta da 0.3-0.5% ga dutse da aka shigo da shi). Ma'aunin faɗaɗa zafi yana da rabin kayan da ke da ƙarancin yawa.
Muhallinmu ba benen masana'anta ba ne, dakin gwaje-gwaje ne na nazarin yanayin ƙasa.
Taronmu mai girman mita 10,000 a kowace murabba'in mita yana kiyaye yanayin zafi a cikin ±0.5°C. Kasan? Faɗin siminti mai kauri mita 500mm, ramukan keɓewa mai zurfin mita 2 da ke kewaye da kowace ƙwayar samarwa. Kekunan da ke sama suna da shiru - an tsara su ne kawai don yin shiru.
Domin mun koyi wannan ta hanya mai wahala: an niƙa farantin dutse a cikin masana'antar da ke girgiza, an jigilar da shi a cikin babbar mota mai ɗumi, an isa dakin gwaje-gwajenku wanda ke kula da yanayin - wannan ba daidai ba ne. Wannan ba daidai ba ne.
Masu sana'armu sun daɗe suna yin wannan fiye da yadda yawancin masu fafatawa suka kasance.
Masu fasaha waɗanda ke yin bugun hannu na ƙarshe a saman ZHHIMG® Grade 00 suna da shekaru sama da 30 na gwaninta. Ba a "horar da su" ba - koyon aiki tsawon rai. Suna iya jin wani wuri mai tsayi na micron 0.5 a ƙarƙashin yatsa, daidaita matsin lamba ta hanyar fahimta da aka gina tsawon shekaru da yawa, da kuma tabbatar da lanƙwasa ta hanyoyin da suka gabaci kayan aikin lantarki.
Ba ma neman afuwa don haɗa daidaiton CNC da aikin hannu. Mun rungumi hakan. Domin wasu abubuwa da injuna ba za su iya kwaikwayon su ba: hukunci, gogewa, jin taɓawa wanda ke raba "cikin haƙuri" da "daidai daidai."
| Samfuri | Cikakkun bayanai | Samfuri | Cikakkun bayanai |
| Girman | Na musamman | Aikace-aikace | CNC, Laser, CMM... |
| Yanayi | Sabo | Sabis na Bayan-tallace-tallace | Tallafin kan layi, Tallafin kan layi |
| Asali | Jinan City | Kayan Aiki | Baƙar Dutse |
| Launi | Baƙi / Aji na 1 | Alamar kasuwanci | ZHHIMG |
| Daidaito | 0.001mm | Nauyi | ≈3.05g/cm3 |
| Daidaitacce | DIN/ GB/ JIS... | Garanti | shekara 1 |
| shiryawa | Fitar da Plywood CASE | Sabis na Garanti Bayan Sabis | Tallafin fasaha na bidiyo, Tallafin kan layi, Kayayyakin gyara, Filin mai |
| Biyan kuɗi | T/T, L/C... | Takaddun shaida | Rahotannin Dubawa/ Takardar Shaidar Inganci |
| Kalmomi Masu Mahimmanci | Tushen Injin Granite; Kayan Injin Granite; Sassan Injin Granite; Daidaitaccen Granite | Takardar shaida | CE, GS, ISO, SGS, TUV... |
| Isarwa | EXW; FOB; CIF; CFR; DDU; CPT... | Tsarin zane | CAD; MATAKI; PDF... |
Abin da Yake Raba ZHHIMG®
1. Kayan Aiki na Musamman, Ba Dutse na Kayayyaki ba
An yi amfani da dutse mai launin baƙi na Jinan wajen sarrafa inganci mai ƙarfi: tabbatar da yawan abu, nazarin abubuwan da ke cikin ma'adinai, duba lahani na ciki, da gwajin faɗaɗa zafi. Kowane rukuni. Babu keɓancewa.
Muna ƙin kusan kashi 15% na kayan da ake shigowa da su - duwatsun da sauran masana'antun za su yi amfani da su wajen kera su da kuma sayar da su.
2. Muhalli na Masana'antu da ke Girmama Daidaito
Daidaiton zafin jiki: ±0.5°C an kiyaye shi 24/7/365
Keɓewar girgiza: Tsarin ramin mallaka tare da sassan bene masu iyo
Tacewar iska: Ka'idojin tsabtace ɗakin ISO 7 a cikin mahimman wuraren injina
Haske: An sarrafa shi don kawar da lodin zafi daga kayan aikin haske
3. Kayan Aikin Tabbatarwa da National Labs Trust ta Amince da su
Muna auna kayan aikin ku da kayan aikin da aka daidaita su zuwa ga ma'aunin da muke da'awa:
- · Kwatanta na'urorin lantarki na Jamus Mahr (ƙaddara 0.5μm)
- Matakan lantarki na WYLER na Switzerland (0.001mm/m)
- · Na'urorin auna laser na Renishaw na Burtaniya (daidaitaccen 0.1μm/m)
- · Tsarin auna daidaiton Mitutoyo na Japan
4. Bin Dokoki Masu Ma'ana Da Yawa, Ba "Zaɓi Ɗaya" Ba
Ba ma bayar da "DIN ko ASME, zaɓinku." Muna ƙera su bisa ga kowace babbar ƙa'idar ƙasa da ƙasa a lokaci guda:
- · Jamus: DIN 876, DIN 875, DIN 650
- · Amurka: ASME B89.3.7 / GGG-P-463c
- · Japan: JIS B7513
- · China: GB/T 20428
- · Birtaniya: BS 817
- · Rasha: GOST 10905-1975
5. Sarkar Samar da Kayayyaki da Za Ka Iya Yi Fare a Kan Samarwarka
Muna da ƙarfin samar da kayayyaki na raka'a 20,000 a kowane wata — wanda ya isa ya samar da odar yawan kayayyaki na OEM ba tare da yin illa ga kulawar ma'aikata ba. Manyan abokan cinikinmu (kun ji labarinsu: GE, Samsung, Apple, Oracle) ba sa jiran watanni 6 kafin a kawo musu kayayyaki. Suna da yarjejeniyoyi na samar da kayayyaki, ƙarfin da aka ware musu, da kuma biyan buƙatunsu.
Muna amfani da dabaru daban-daban yayin wannan tsari:
● Ma'aunin gani tare da masu sarrafa autocollimators
● Na'urorin aunawa na Laser da na'urorin bin diddigin Laser
● Matakan sha'awar lantarki (matakan ruhun daidai)
1. Takardu tare da kayayyaki: Rahotannin dubawa + Rahotannin daidaitawa (na'urorin aunawa) + Takaddun Shaida Mai Inganci + Rasidi + Jerin Kunshin Marufi + Kwantiragi + Rasidin Laya (ko AWB).
2. Akwatin Plywood na Musamman da aka Fitar: Akwatin katako mara feshi da aka fitar dashi.
3. Isarwa:
| Jirgin ruwa | Qingdao tashar jiragen ruwa | Tashar jiragen ruwa ta Shenzhen | Tashar jiragen ruwa ta TianJin | Tashar jiragen ruwa ta Shanghai | ... |
| Jirgin kasa | Tashar XiAn | Tashar Zhengzhou | Qingdao | ... |
|
| Iska | Filin jirgin saman Qingdao | Filin Jirgin Sama na Beijing | Filin Jirgin Sama na Shanghai | Guangzhou | ... |
| Express | DHL | TNT | Fedex | UPS | ... |
T: Ta yaya zan tantance ma'aunin da ya dace don aikace-aikacena?
A: Dokar 3:1 ta samar da kyakkyawan wurin farawa: farantin saman ku ya kamata ya zama daidai sau 3 fiye da juriyar da kuke aunawa. Ga CMMs masu juriya ±5μm, Matsayi 00 (≤0.5μm/m) ya dace. Ga tashoshin duba samarwa masu juriya ±20μm, Matsayi 0 (≤1.0μm/m) ya isa.
Bangaren da ke da wahala: abubuwan da suka shafi muhalli. Idan wurin aikinku yana da canjin zafin jiki sama da 2°C kowace rana, yi la'akari da haɓaka ma'auni ɗaya - ma'aunin kwanciyar hankali na zafi yana kare juriyar ku a lokacin da ba shi da kyau.
T: Shin marmara ko dutse mai daraja za su iya maye gurbin granite don rage farashi?
A: A'a. Ba shakka ba. Marmara (calcium carbonate) tana shan danshi, tana faɗaɗawa ba tare da la'akari da canjin danshi ba, kuma tana raguwa cikin sauri a cikin yanayin aiki. Mun ga faranti na marmara suna rasa kashi 30% na lanƙwasa a cikin watanni 18 da aka ƙera su.
Mutane da yawa masu samar da kayayyaki masu rahusa suna maye gurbin marmara da gangan - yana da rahusa da kashi 40% kuma kusan ba zai yiwu a iya bambance shi da ido ba tare da gwaji ba. Kullum a nemi takaddun shaida na shan ruwa da tabbatar da yawansa.
T: Waɗanne tsare-tsare na musamman za ku iya ƙera?
A: Kusan duk wani abu a cikin ambulan girmanmu (20m × 4m × 1m). Siffofin musamman na musamman sun haɗa da:
- · Rami mai ramuka masu diamita da wurare da aka ƙayyade
- · Ramin makafi don hawa kayan aiki
- · T-slots da tsarin tashoshi
- · Yankunan da aka ɓoye don haɗa firikwensin ko kayan aiki
- · Ramin ramuka masu tauri
- · Takamaiman kauri na musamman
Lokacin jagoranci na yau da kullun: makonni 3-6 ya danganta da rikitarwa.
T: Ta yaya ake tabbatar da ingancin ƙasa kafin jigilar kaya?
A: Kowace farantin maki 00 da maki 0 ana auna grid mai maki 25 ta amfani da matakan lantarki ko na'urorin auna laser. Yawan grid ɗin aunawa yana ƙaruwa ga manyan faranti.
Ba ma jigilar kaya bisa ga "muna tsammanin yana da kyau." Muna jigilar kaya bisa ga "ga bayanan da aka auna, ga takardar shaidar daidaitawa, ga kuma rajistar muhalli daga lokacin aunawa."
T: Wace marufi ce ke hana lalacewa yayin jigilar kaya zuwa ƙasashen waje?
A: Akwatin ruwa mai nauyin kilogiram 100 tare da:
- · Rufin shingen danshi (fim ɗin VCI)
- · Faɗaɗa matashin kumfa
- · Tsarin katako mai ƙarfi wanda aka ƙididdige shi don nauyin tan 10
- · Ƙarfafa wurin ɗagawa
- · Alamun girgiza da karkatarwa
Mun aika da kaya zuwa ƙasashe sama da 50 ba tare da an samu rahoton lalacewar jigilar kaya ba a cikin shekaru 5 da suka gabata.
T: Shin kuna bayar da tallafin fasaha don shigarwa da kulawa?
A: Eh. Ƙungiyarmu ta injiniyan aikace-aikace tana ba da:
- · Jagorar daidaita shigarwa
- · Takamaiman buƙatun tushe
- · Shawarwari kan yanayin muhalli
- · Tsarin sake daidaita ayyukan
- · Ayyukan gyarawa don faranti da suka lalace
SANIN INGANCI
Idan ba za ka iya auna wani abu ba, ba za ka iya fahimtarsa ba!
Idan ba za ka iya fahimta ba, ba za ka iya sarrafa shi ba!
Idan ba za ka iya sarrafa shi ba, ba za ka iya inganta shi ba!
Don Allah a danna nan: ZHONGHUI QC
ZhongHui IM, abokin hulɗarka na ilimin metrology, yana taimaka maka ka yi nasara cikin sauƙi.
Takaddun Shaida da Haƙƙin mallaka namu:
ISO 9001, ISO45001, ISO14001, CE, Takaddun Shaidar Inganci na AAA, Takaddun Shaidar Bashi na Kasuwanci na AAA…
Takaddun shaida da haƙƙin mallaka suna nuna ƙarfin kamfani. Amincewar da al'umma ta yi wa kamfanin ne.
Karin takaddun shaida da fatan za a danna nan:Kirkire-kirkire da Fasaha – ZHONGHUI MANUFACTURING (JINAN) GROUP CO., LTD (zhhimg.com)
