Dandalin Granite - gami da madaidaicin faranti granite, faranti na dubawa, da dandali na kayan aiki - kayan aikin tushe ne a cikin ingantattun masana'anta, metrology, da sarrafa inganci. An ƙera shi daga granite mai ƙima na “Jinan Green” (dutse da aka sani da babban aiki a duniya) ta hanyar injinan CNC da lapping ɗin hannu, waɗannan dandamali suna alfahari da ƙaƙƙarfan baƙar fata, tsari mai yawa, da nau'in nau'in nau'in. Babban fa'idodin su - ƙarfin ƙarfi (ƙarfin matsawa ≥2500kg / cm²), taurin Mohs 6-7, da juriya ga tsatsa, acid, da maganadisu - yana ba su damar kiyaye madaidaicin madaidaici a ƙarƙashin nauyi mai nauyi da canjin yanayin zafi na al'ada. Koyaya, har ma da mafi kyawun dandamali na granite zai kasa samar da ingantaccen sakamako ba tare da matakin da ya dace ba. A matsayinta na jagorar mai samar da ingantattun kayan aikin granite na duniya, ZHHIMG ya himmatu wajen raba dabarun daidaita matakin ƙwararru, yana taimaka muku haɓaka aikin dandalin ku.
1. Me yasa Madaidaicin Matsayi Yana da Mahimmanci ga Platform na Granite
Dandali mai ɓataccen ɓarkewa yana ɓata ainihin ƙimarsa a matsayin madaidaicin shimfidar wuri:
- Kurakurai Aunawa: Ko da karkacewar 0.01mm/m daga matakin na iya haifar da ingantattun karatu yayin duba ƙananan kayan aiki (misali, abubuwan haɗin semiconductor ko madaidaicin gears).
- Rarraba Load mara daidaituwa: Tsawon lokaci, rashin daidaituwa nauyi akan tallafin dandamali na iya haifar da ƙananan nakasawa na granite, yana lalata madaidaicin sa har abada.
- Kayan aiki mara kyau: Don dandamali da aka yi amfani da su azaman tushen injin CNC ko tebur na CMM, ɓarna na iya haifar da girgizar da ta wuce kima, rage rayuwar kayan aiki da daidaiton injina.
Daidaita matakin da ya dace yana tabbatar da yanayin aiki na dandamali ya kasance ainihin ma'anar kwance-tsare daidaitaccen sa (har zuwa Grade 00, kuskuren flatness ≤0.003mm/m) da tsawaita rayuwar sabis (shekaru 10+).
2. Pre-Leveling Preparing: Kayan aiki & Saita
Kafin farawa, tattara kayan aikin da ake buƙata kuma tabbatar da yanayin shigarwa ya cika buƙatun asali don guje wa sake yin aiki.
2.1 Muhimman Kayan Aikin
| Kayan aiki | Manufar |
|---|---|
| Matsakaicin Matsayin Lantarki (0.001mm/m daidaito) | Don matakin daidaitawa (an bada shawarar don dandamali na Grade 0/00). |
| Matsayin Kumfa (daidaicin 0.02mm/m) | Don m matakin ko cak na yau da kullum (wanda ya dace da dandamali na Grade 1). |
| Daidaitacce Granite Platform Tsaya | Dole ne ya sami ƙarfin ɗaukar nauyi ≥1.5x nauyin dandamali (misali, dandamali na 1000 × 800mm yana buƙatar tsayawar 200kg+). |
| Ma'aunin Tef (daidaicin mm) | Don tsakiya dandamali a kan tsayawar kuma tabbatar ko da rarraba tallafi. |
| Hex Wrench Saita | Don daidaita matakan daidaita ƙafafu (wanda ya dace da masu ɗaurin tsaye). |
2.2 Bukatun Muhalli
- Stable Surface: Shigar da tsayawar a kan wani kakkarfan benen siminti (ba katako ko kafet ba) don guje wa girgiza ko nutsewa.
- Kula da yanayin zafi: Gudanar da daidaitawa a cikin ɗaki tare da kwanciyar hankali (20 ± 2 ℃) da ƙarancin zafi (40% -60%) - canjin yanayin zafi na iya haifar da faɗaɗawa / kwangila na ɗan lokaci, skewing karatun.
- Karamin Jijjiga: Ka kiyaye yankin daga manyan injuna (misali, lathes CNC) ko zirga-zirgar ƙafa yayin daidaitawa don tabbatar da ingantattun ma'auni.
3. Mataki-mataki Granite Platform Leveling Hanyar
Bi waɗannan matakan ƙwararrun 8 don cimma ingantacciyar matakin daidaitawa-wanda ya dace da mafi yawan daidaitattun dandamali na granite (girman 300 × 200mm zuwa 4000 × 2000mm) kuma yana tsaye tare da maki 5+.
Mataki 1: Tsaya Tsaya Farko
Sanya tsayawar daidaitacce a wurin da ake so. A hankali girgiza tsayawar don duba rashin kwanciyar hankali. Idan ya yi rawar jiki, daidaita ƙafafu masu daidaitawa (yana jujjuya agogon agogo zuwa ƙasa, gaba da agogon agogo don ɗagawa) har sai tsayawa ya yi ƙarfi kuma baya motsawa. Wannan yana hana tsayawar motsawa yayin jeri dandamali.
Mataki na 2: Gano Wuraren Tallafi na Farko & Sakandare
Yawancin madaidaitan ma'auni suna fasalta maki goyon baya 5: 3 a gefe ɗaya da 2 a gefe guda. Don sauƙaƙa matakin daidaitawa (makiyoyi 3 da ba na-colliear ba sun bayyana jirgin sama), zaɓi:
- Mahimman Taimako na Farko: Ma'auni na tsakiya (A1) na gefen 3-point, da maki biyu na ƙarshe (A2, A3) na gefen 2-point. Wadannan maki 3 suna samar da triangle isosceles, suna tabbatar da daidaitattun rarraba kaya.
- Mahimman Tallafi na Sakandare: Sauran maki 2 (B1, B2) a gefen maki 3. Rage waɗannan kaɗan don kada su tuntuɓar dandamali da farko - za a kunna su daga baya don hana karkatar da dandamali a ƙarƙashin kaya.
Don tsayawa tare da maki masu ƙima (misali, 7), bi dabaru iri ɗaya: zaɓi maki 3 na farko waɗanda ke samar da tsayayyen alwatika, sannan rage sauran.
Mataki 3: Tsaya Platform akan Tsaya
Ɗaga dandali (amfani da kofuna na tsotsa ko kayan aiki na ɗagawa don guje wa ɓata ƙasa) kuma sanya shi a tsaye. Yi amfani da ma'aunin tef don bincika nisa daga kowane gefen dandamali zuwa gefen madaidaicin madaidaicin. Daidaita matsayi na dandamali har sai gibin sun kasance iri ɗaya (± 5mm) a kowane bangare - wannan yana tabbatar da matakan tallafi na farko suna ɗaukar nauyin daidai.
Mataki 4: Sake Duba Tsayawa
Bayan sanya dandali, a hankali tura tsayawar daga ɓangarorin da yawa don tabbatar da cewa ya tsaya tsayin daka. Idan an gano rashin kwanciyar hankali, maimaita Mataki na 1 don daidaita matakan daidaita ƙafar tsayuwar-kar a ci gaba har sai tasha ta kasance lafiyayye.
Mataki 5: Daidaitaccen Matsayi tare da Matsayin Lantarki
Wannan shine ainihin matakin don cimma daidaitattun jeri a kwance:
- Sanya Matakin: Saita matakin lantarki mai ƙima akan farfajiyar aiki na dandamali tare da axis X (tsawon tsayi). Yi rikodin karatun (N1).
- Juyawa & Auna: Juya matakin 90° counterclockwise don daidaitawa da axis Y (mafi faɗin faɗin). Yi rikodin karatun (N2).
- Daidaita Abubuwan Farko Bisa Karatu:
- Idan N1 (X-axis) yana da inganci (gefen hagu mafi girma) kuma N2 (Y-axis) mara kyau ne (gefen baya mafi girma): Ƙananan A1 (tsakiyar firamare) ta hanyar jujjuya matakin matakin ƙafarsa agogon agogo, da ɗaga A3 (madaidaicin farko na baya) daidai agogo.
- Idan N1 ba ta da kyau (gefen dama mafi girma) kuma N2 yana da kyau (gefen gaba mafi girma): Tada A1 da ƙananan A2 (maki na farko na gaba).
- Maimaita ma'auni da gyare-gyare har N1 da N2 duka suna cikin ± 0.005mm/m (don dandamali na Grade 00) ko ± 0.01mm / m (don dandamali na Grade 0).
Don matakan kumfa: Daidaita har sai kumfa ya kasance a tsakiya a duka bangarorin X da Y - wannan yana nuna ƙaƙƙarfan matakin ya cika.
Mataki 6: Kunna Bayanan Tallafi na Sakandare
Da zarar an daidaita maki na farko, sannu a hankali ɗaga matakan tallafi na biyu (B1, B2) har sai sun yi hulɗa da ƙasan dandamali. Kar a danne-makimai na biyu kawai suna ba da tallafi na taimako don hana dandamali daga lankwasa a ƙarƙashin kaya masu nauyi, ba don ɗaukar babban nauyi ba. Tsayawa wuce gona da iri zai rushe matakin da aka cimma a Mataki na 5.
Mataki 7: Tsayayyen tsufa & Sake dubawa
Bayan matakin farko, bari dandamali ya tsaya babu damuwa na awanni 24. Wannan yana ba da damar kowane ragowar damuwa a cikin granite ko tsayawa don saki. Bayan awanni 24, sake auna gatura X da Y tare da matakin lantarki. Idan sabawa ya wuce iyakar karɓuwa, maimaita Mataki na 5 don sake daidaitawa. Ci gaba kawai don amfani da dandamali da zarar karatun ya tabbata.
Mataki na 8: Ƙaddamar da Matsakaicin Matsakaicin Matsayi na Kullum
Ko da madaidaicin matakin farko, sauye-sauyen muhalli (misali, daidaitawar bene, canjin yanayin zafi) na iya shafar matakin dandamali akan lokaci. Ƙaddamar da jadawalin kulawa:
- Amfani mai nauyi (misali, injina na yau da kullun): Dubawa da sake daidaitawa kowane watanni 3.
- Amfani da Haske (misali, gwajin dakin gwaje-gwaje): Duba kowane watanni 6.
- Yi rikodin duk bayanan daidaitawa a cikin log ɗin kulawa-wannan yana taimakawa bin diddigin kwanciyar hankali na dandamali da gano abubuwan da za su yuwu da wuri.
4. Taimakon ZHHIMG don Matsayin Matakan Platform na Granite
ZHHIMG ba wai kawai yana ba da ingantattun dandamali na granite ba har ma yana ba da cikakken tallafi don tabbatar da samun kyakkyawan aiki:
- Platforms Pre-Calibrated: Duk dandali na granite na ZHHIMG suna fuskantar matakin masana'anta kafin jigilar kaya - yana rage muku aikin kan layi.
- Matsakaicin Al'ada: Muna ba da tashoshi masu daidaitawa waɗanda aka keɓance daidai da girman dandali da nauyi, tare da fakitin hana girgiza don haɓaka kwanciyar hankali.
- Sabis na Matsayin Yanar Gizo: Don manyan oda (5+ dandamali) ko dandamali na madaidaicin madaidaicin digiri na 00, injiniyoyinmu masu ba da izini na SGS suna ba da haɓaka kan rukunin yanar gizo da horarwa.
- Kayan aikin Calibration: Muna ba da ingantattun matakan lantarki da matakan kumfa (wanda ya dace da ISO 9001) don tabbatar da matakin cikin gida daidai ne.
Dukkanin dandamali na granite na ZHHIMG an yi su ne daga granite mai daraja na Jinan Green, tare da shayar da ruwa ≤0.13% da taurin Shore ≥70-tabbatar da cewa suna kiyaye daidaito ko da bayan maimaita matakin.
5. FAQ: Common Granite Platform Leveling Tambayoyi
Q1: Zan iya daidaita dandalin granite ba tare da matakin lantarki ba?
A1: Ee—amfani da matakin kumfa mai madaidaici (daidaicin 0.02mm/m) don m matakin. Koyaya, don dandamali na Grade 00 (amfani da su a cikin CMMs ko ingantaccen dubawa), ana buƙatar matakin lantarki don cika ƙaƙƙarfan ƙa'idodin daidaito.
Q2: Menene idan tsayawa na yana da maki 4 kawai na tallafi?
A2: Domin maki 4, zaɓi maki na farko 3 (misali, gaba-hagu, gaba-dama, ta tsakiya) don samar da alwatika, kuma bi da na 4 a matsayin maki na biyu. Bi matakai iri ɗaya kamar na sama.
Q3: Ta yaya zan san idan matakan tallafi na biyu suna da ƙarfi sosai?
A3: Yi amfani da maƙarƙashiya mai ƙarfi (saitin zuwa 5-10 N·m) don ƙarfafa maki na biyu-tsaya lokacin danna maƙarƙashiya. Wannan yana tabbatar da a hankali lamba ba tare da rushe matakin ba.
Idan kuna buƙatar taimako tare da matakin matakin granite, ko kuma idan kuna neman ingantaccen dandamali/tsaye, tuntuɓi ZHHIMG a yau. Ƙungiyarmu za ta samar da keɓaɓɓen jagora, koyawa matakin matakin kyauta, da fa'ida mai fa'ida-taimaka muku kiyaye daidaito mara daidaituwa a cikin ayyukanku.
Lokacin aikawa: Agusta-22-2025