A cikin duniyar kera kayayyaki masu inganci—inda karkacewar microns kaɗan na iya nufin bambanci tsakanin ɓangaren sararin samaniya mara aibi da kuma sake dubawa mai tsada—kayan aikin da aka fi amincewa da su galibi su ne mafi shiru. Ba sa yin kururuwa da na'urorin lantarki, fitilun yanayin walƙiya, ko kuma suna buƙatar sabunta firmware. Madadin haka, suna tsayawa a kan faranti na saman granite, baƙaƙen saman su an goge su kusan kamala, suna ba da kwanciyar hankali mai dorewa tsawon shekaru da yawa na amfani. Daga cikin waɗannan akwai Precision Granite V Blocks, Precision Granite Parallels,Daidaitaccen Granite Cube, da kuma Precision Granite Dial Base—kayayyaki guda huɗu na asali waɗanda ke ci gaba da ƙarfafa daidaito a dakunan gwaje-gwajen daidaitawa, shagunan injina, da wuraren bincike da ci gaba a duk duniya.
Da farko, suna iya zama kamar kayan tarihi na zamanin da ba a taɓa amfani da su ba. Amma ka duba da kyau, za ka ga cewa muhimmancinsu bai taɓa yin ƙarfi ba. A gaskiya ma, yayin da masana'antu ke ƙara zurfafa cikin haƙurin ƙananan micron da sarrafa kansa suna buƙatar cikakken maimaitawa, buƙatar kayan aikin tunani marasa aiki, marasa zafi, marasa maganadisu ya ƙaru. Kuma ƙananan kayayyaki ne ke biyan wannan buƙata mai inganci kamar dutse mai launin baƙi na Jinan mai yawan yawa—musamman lokacin da aka ƙera shi bisa ga ƙayyadaddun bayanai na matakin metrology.
Yi la'akari da Bulogin Granite V na Daidaitacce. An ƙera su don riƙe sassan silinda—shafts, fils, bearings—tare da cikakkiyar ma'auni, waɗannan kayan haɗin siffa ta V suna da mahimmanci don duba gudu, tabbatar da zagaye, da ayyukan daidaitawa. Ba kamar tubalan ƙarfe ko ƙarfe na V ba, waɗanda za su iya tsatsa, maganadisu, ko karkatarwa a ƙarƙashin zagayowar zafi, nau'ikan granite ba su da tsatsa, babu tsangwama ta maganadisu, da kuma damƙar girgiza ta musamman. An yi ƙasa da ramukan 90° ko 120° daidai kuma an yi musu laƙa da hannu don tabbatar da haɗuwa mai daidaito a tsawon duka, wanda ke rage rashin tabbas na ma'auni. A cikin samar da motar lantarki, misali, inda haɗin rotor kai tsaye ke shafar inganci da hayaniya, tubalin granite V yana ba da dandamali mai tsabta da ake buƙata don karatun alamun bugun kira mai maimaitawa—ba tare da gabatar da barbashi ko ragowar mai ba.
Sai kuma Parallels na Granite na Precision—tubalan tunani mai kusurwa huɗu da ake amfani da su don ɗaga kayan aiki, canja wurin saitunan tsayi, ko ƙirƙirar layukan bayanai masu layi ɗaya yayin tsari ko dubawa. Darajarsu ba wai kawai tana cikin lanƙwasa ba ne, har ma a cikin layi ɗaya. Parallels masu inganci suna kiyaye daidaiton girma a cikin ±0.5 µm a cikin saitin da aka daidaita, suna tabbatar da cewa ma'aunin tsayi da aka daidaita akan tubali ɗaya yana haifar da sakamako iri ɗaya akan wani. Saboda an yi su ne daga granite mara ramuka, suna tsayayya da shan danshi da lalacewar sinadarai—masu mahimmanci a cikin mahalli ta amfani da abubuwan sanyaya ruwa, abubuwan narkewa, ko masu tsaftacewa. A cikin kera na'urorin likitanci, inda parallels na bakin ƙarfe na iya barin ƙananan ƙwayoyin ƙarfe akan dasa titanium, granite yana ba da madadin da ya dace da rayuwa, wanda ba ya gurɓatawa.
Haka kuma yana da matuƙar muhimmanci ga Precision Granite Cube—wani ƙaramin abu mai gefe shida wanda dukkan fuskokinsa suka kasance a ƙarƙashin alaƙar geometric mai tsauri: lanƙwasa, layi ɗaya, da kuma madaidaiciya. Sau da yawa ana amfani da shi azaman babban ma'auni don tantance daidaiton CMM ko kayan aikin injin, cube ɗin yana aiki azaman ma'aunin sarari na 3D. Cube ɗin granite mai inganci ba wai kawai yana gaya muku ko gatari biyu murabba'i ne ba—yana tabbatar da daidaiton tsarin daidaitawa gaba ɗaya. Tsarinsa na monolithic yana kawar da haɗarin faɗaɗa zafi daban-daban da aka gani a cikin cubes na ƙarfe da aka haɗa, wanda hakan ya sa ya dace don amfani a cikin dakunan gwaje-gwaje masu sarrafa zafin jiki ko kayan daidaita filin. Cibiyoyin metrology na ƙasa da masu samar da jiragen sama na Tier 1 akai-akai suna ƙayyade cubes ɗin granite don tabbatar da injin lokaci-lokaci, suna sane da cewa kwanciyar hankalinsu yana ɗaukar shekaru, ba watanni ba.
A ƙarshe, Tushen Kiran Granite na Precision - wani kayan aiki na musamman da aka tsara don sanya alamun kira, alamun gwaji, ko na'urorin lantarki - yana kammala kwata-kwata. Ba kamar tushen aluminum ko ƙarfe ba waɗanda za su iya lanƙwasa ko yin sauti a ƙarƙashin matsin lamba na bincike, tushen kira na granite yana ba da dandamali mai tauri, mai laushi wanda ke ware mai nuna alama daga girgizar waje. Samfura da yawa suna da ramukan T-slots, abubuwan da aka saka a cikin maganadisu, ko tsarin mannewa na zamani, wanda ke ba da damar sake saitawa cikin sauri don ayyukan dubawa daban-daban. A cikin duba kaya ko bayanin ruwan turbine, inda dole ne a rage karkacewar bincike, nauyi da tauri na granite suna tabbatar da cewa kowane micron na motsi ya fito daga ɓangaren - ba kayan aikin ba.
Abin da ya haɗa waɗannan kayan aikin shine falsafar da aka haɗa: daidaito ta hanyar daidaiton abu, ba rikitarwa ba. Babu batura da za a maye gurbinsu, babu software da za a ba da lasisi, babu sake daidaita juyi daga juyi na lantarki. Tsarin da aka kula da shi sosai na Precision Granite V Blocks, Parallels, Cube, da Dial Base zai iya samar da aiki mai dorewa na tsawon shekaru 20, 30, har ma da 40 - fiye da injinan da suke tallafawa. Wannan tsawon rai yana fassara zuwa ƙarancin jimlar farashin mallaka, raguwar dogaro da sarkar samar da kayayyaki, da kuma amincewa mara misaltuwa a cikin kowane ma'auni.
Hakika, cimma wannan matakin aminci yana buƙatar fiye da kawai yanke dutse. Granite na gaskiya mai matakin kimantawa yana farawa da zaɓin kayan ƙasa. Tubalan masu yawa, masu kama da juna ne kawai daga ma'adinan ƙasa masu karko - galibi a Jinan, China - sun dace. Waɗannan tubalan suna ɗaukar watanni na tsufa na halitta don rage damuwa na ciki kafin a yanke daidai. Ana yin injin CNC tare da kayan aikin lu'u-lu'u, a ƙarƙashin yanayin da zafin jiki ke sarrafawa, don rage karkacewar zafi. Sau da yawa ƙwararrun masu fasaha ne ke yin lapping na ƙarshe waɗanda ke amfani da filaye na gani da interferometry don tsaftace saman zuwa JIS Grade 00 ko mafi kyau. Sannan ana tabbatar da kowane yanki da aka gama ta amfani da CMMs masu inganci, tare da cikakkun takardu - gami da taswirar lanƙwasa, bayanan layi ɗaya, da takaddun shaida na daidaitawa waɗanda aka gano bisa ga ƙa'idodin NIST, PTB, ko NIM.
A ZHONGHUI INTELLIGENT MANUFACTURING (JINAN) GROUP CO., LTD (ZHHIMG), wannan sarrafa daga ƙarshe zuwa ƙarshe yana da mahimmanci ga sunanmu. Muna ƙin fiye da rabin tubalan granite masu shigowa don tabbatar da cewa mafi kyawun inganci ne kawai ke shiga samarwa. Ana ƙera layukan mu na Precision Granite V, Precision Granite Parallels, Precision Granite Cube, da Precision Granite Dial Base a cikin ɗakunan tsabta na ISO Class 7 kuma an gwada su bisa ga ƙa'idodin ƙasashen duniya kamar ASME B89.3.7 da ISO 8512. Hakanan ana samun keɓancewa: tubalan V masu kusurwa don shafts masu diamita mara kyau, cubes tare da saka zare don hawa firikwensin, ko tushen bugun kira tare da haɗin haɗin iska don ƙwayoyin dubawa ta atomatik.
Bugu da ƙari, waɗannan kayan aikin sun dace daidai da manufofin dorewa na zamani. A zamanin tsufa da aka tsara, tsawon rayuwar sabis na granite ya fi fice. Saiti ɗaya yana maye gurbin ɗimbin ƙarfe daidai gwargwado akan lokaci, yana rage sharar gida, amfani da makamashi, da kuma farashin siye akai-akai. Ga kamfanonin da ke bin bin ƙa'idodin ISO 14001 ko ESG, zaɓar granite ba shawara ce ta fasaha kawai ba - shawara ce mai alhaki.
To, shin Precision Granite V Blocks, Parallels, Cube, da Dial Base har yanzu ba su da mahimmanci? Amsar a bayyane take a cikin kowace binciken sararin samaniya da aka yi, kowace watsawa ta mota da aka haɗa a hankali, da kuma kowace kayan aikin semiconductor da aka daidaita daidai da nanometer. Ba za su iya zama kanun labarai ba, amma suna sa daidaito ya yiwu.
Kuma matuƙar basirar ɗan adam tana buƙatar tabbaci a cikin aunawa, waɗannanmasu kula da dutseba wai kawai zai kasance mai mahimmanci ba - amma kuma mai mahimmanci.
ZHONGHUI INTELLIGENT MANUFACTURING (JINAN) GROUP CO., LTD (ZHHIMG) jagora ne da aka sani a duniya a fannin hanyoyin aunawa na granite, wanda ya ƙware a fannin Precision Granite V Blocks, Precision Granite Parallels, Precision Granite Cube, da Precision Granite Dial Base don masana'antun jiragen sama, motoci, likitanci, da semiconductor. Tare da cikakken damar cikin gida - daga zaɓin kayan aiki zuwa takardar shaida ta ƙarshe - da kuma bin ƙa'idodin ISO 9001, ISO 14001, da CE, ZHHIMG yana isar da kayan aikin granite waɗanda manyan masana'antun duniya suka amince da su. Gano ma'aunin daidaito na gaba awww.zhhimg.com.
Lokacin Saƙo: Disamba-05-2025
