Lokacin ƙaddamar da madaidaicin dandali don ma'auni ko taro, abokan ciniki akai-akai suna tambaya: shin zamu iya keɓance saman tare da alamomi-kamar daidaita layin, tsarin grid, ko takamaiman wuraren tunani? Amsar, daga ƙera madaidaici kamar ZHHIMG®, tabbataccen e, amma aiwatar da waɗannan alamomin fasaha ce mai dabara wacce ke buƙatar ƙwarewa don tabbatar da haɓaka alamomin, maimakon daidaitawa, ainihin ainihin dandamali.
Manufar Maƙasudin Madaidaicin Alamar Sama
Don mafi yawan daidaitattun faranti na saman dutse ko ginshiƙan injin, manufa ta farko ita ce cimma mafi girman yuwuwar flatness da kwanciyar hankali na geometric. Koyaya, don aikace-aikace kamar manyan jigis na taro, tashoshin daidaitawa, ko saitin dubawa na hannu, kayan aikin gani da na zahiri sun zama dole. Alamar saman tana aiki da ayyuka masu mahimmanci da yawa:
- Jagororin daidaitawa: Ba da sauri, layukan tunani na gani don matsananciyar matsaya na kayan aiki ko sassa kafin shiga ƙananan matakan daidaitawa.
- Tsarukan Gudanarwa: Ƙirƙirar fayyace madaidaicin grid na farko (misali, gatura na XY) wanda za'a iya ganowa zuwa wurin tsakiya ko datum mai tushe.
- Yankunan No-Go: Alamar wuraren da bai kamata a sanya kayan aiki ba don kiyaye daidaito ko hana tsangwama tare da tsarin haɗin gwiwa.
Ƙalubalen Daidaitawa: Alama ba tare da lalacewa ba
Wahalar da ke tattare da ita ta ta'allaka ne a cikin gaskiyar cewa duk wani tsari da aka yi amfani da shi don yin amfani da alamomi-etching, zanen, ko machining—dole ne kada ya dagula madaidaicin ƙaramar micron ko nanometer da aka riga aka samu ta hanyar ƙwaƙƙwaran latsawa da tsarin daidaitawa.
Hanyoyi na al'ada, kamar zurfafa etching ko rubutu, na iya gabatar da danniya na gida ko karkatacciyar ƙasa, tare da daidaita madaidaicin granite da aka ƙera don bayarwa. Saboda haka, ƙwararren tsari wanda ZHHIMG® ke amfani da shi yana amfani da hanyoyin da aka ƙirƙira don rage tasiri:
- Ƙwaƙwalwar Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙwararren Ƙadda ) na Ƙaƙa ne na Ƙaƙa ) Ana amfani da su ta hanyar daidaitaccen zane-zane mai zurfi-sau da yawa ƙasa da ± 0.1 mm zurfi. Wannan zurfin yana da mahimmanci saboda yana ba da damar layin ya kasance a bayyane kuma yana taɓowa ba tare da rage madaidaicin tsarin granite ba ko kuma karkatar da faɗin gaba ɗaya.
- Filler na Musamman: Layukan da aka zana galibi ana cika su da wani bambanci, ƙarancin danko ko fenti. An ƙera wannan filler ɗin don warkar da ruwa tare da saman granite, yana hana yiwa kansa alama zama babban batu wanda zai tsoma baki tare da ma'auni na gaba ko wuraren hulɗa.
Daidaiton Alamu vs. Platform Flatness
Yana da mahimmanci ga injiniyoyi su fahimci bambance-bambancen tsakanin daidaiton shimfidar dandali da daidaiton sanya alamun:
- Platform Flatness (daidaitaccen Geometric): Wannan shine ma'auni na ƙarshe na yadda daidaitaccen tsari yake, sau da yawa ana ba da garanti zuwa matakin ƙananan micron, ingantaccen ta hanyar interferometers na Laser. Wannan shine ainihin ma'aunin tunani.
- Daidaiton Alamar (Tsarin Matsayi): Wannan yana nufin daidai yadda aka sanya takamaiman takamaiman layi ko maƙallan grid dangane da gefuna na datum ko wurin tsakiya. Saboda girman nisa na layin kanta (wanda shine sau da yawa a kusa da ± 0.2mm don a iya gani) da kuma tsarin masana'antu, daidaiton matsayi na alamomi yawanci ana ba da garantin haƙuri na ± 0.1 mm zuwa ± 0.2 mm.
Yayin da wannan daidaiton matsayi na iya zama kamar sako-sako idan aka kwatanta da nanometer flatness na granite kanta, alamomin an yi niyya ne don tunani da saiti, ba don ma'aunin daidaici na ƙarshe ba. Fuskar granite kanta ita ce ta farko, madaidaicin ma'auni, kuma yakamata a ɗauki ma'aunin ƙarshe koyaushe ta amfani da kayan aikin awo da ke yin nuni da ƙwararrun jirgin saman dandamali.
A ƙarshe, alamomin shimfidar wuri na al'ada a kan dandali na granite abu ne mai mahimmanci don haɓaka aikin aiki da saiti, kuma ana iya aiwatar da su ba tare da lalata ingantaccen aikin dandamali ba. Koyaya, dole ne ƙwararrun masana'anta su ayyana su kuma a yi amfani da su, suna tabbatar da tsarin yin alama yana mutunta ainihin ƙimar tushe mai girma-girma.
Lokacin aikawa: Oktoba-21-2025
