Shekaru da dama, ƙarfen siminti ya kasance ginshiƙin tushen kayan aikin injina, firam ɗin metrology, da wuraren aiki na daidaito. Girmansa yana rage girgiza, taurinsa yana hana karkacewa, kuma iyawarsa ta ba da damar yin amfani da siffofi masu rikitarwa. Amma yayin da masana'antu ke matsawa zuwa ga saurin madauri mafi girma, juriya mai ƙarfi, da kuma yanayin samarwa mai tsafta, iyakokin ƙarfe - faɗaɗa zafi, saurin lalatawa, tsawon lokacin gubar, da kuma yawan kuɗin makamashi a cikin simintin - suna ƙara zama da wahala a yi watsi da su.
Shigar da madadin da ya fi natsuwa da wayo: taron dutse mai suna epoxy granite, wanda kuma aka sani da polymer composite ko ma'adinai. A ZHHIMG, mun shafe shekaru 12 da suka gabata muna kammala wannan fasaha—ba wai kawai a matsayin madadin ƙarfe ba, har ma a matsayin dandamali mafi kyau ga tsarin daidaito na zamani na gaba. Ta hanyar sabis ɗinmu na Musamman na Casting Mineral, muna tsarawa da samar da tsare-tsare masu cikakken haɗin kai waɗanda ke haɗa damping, kwanciyar hankali na zafi, da ayyukan da aka haɗa ta hanyoyin da masana'antun ƙarfe na gargajiya ba za su iya daidaitawa ba.
To menene ainihin ma'anar epoxy granite? Duk da sunan, ba ya ƙunshe da wani abu na halitta.faranti na dutseMadadin haka, kayan siminti ne na daidaitacce wanda ya ƙunshi fiye da kashi 90% na jimlar ma'adanai masu kyau (yawanci quartz, basalt, ko ƙurar granite da aka sake amfani da ita) wanda aka haɗa tare da tsarin resin epoxy mai aiki mai ƙarfi. Sakamakon shine haɗin gwiwa tare da halaye na musamman: damshi na ciki har zuwa sau 10 fiye da ƙarfen da aka siminti, faɗaɗa zafi kusan babu sifili idan aka tsara shi yadda ya kamata, da cikakken kariya ga tsatsa, sanyaya iska, da yawancin sinadarai na masana'antu.
Amma fa'idar gaske tana cikin 'yancin ƙira. Ba kamar simintin ƙarfe ba - wanda ke buƙatar kusurwoyin zane, kauri na bango iri ɗaya, da kuma bayan injin don fasalulluka na hawa - simintin polymer yana ba mu damar saka layukan layi, tashoshin sanyaya, bututun kebul, madannin injina, har ma da aljihun firikwensin kai tsaye cikin tsarin yayin zubarwa. Wannan yana kawar da matakan haɗawa, yana rage adadin sassan, kuma yana inganta kwanciyar hankali na dogon lokaci.
Wani kamfanin kera na'urorin auna haske na Turai ya koma ga tsarin ZHHIMG epoxy granite don tushen gininsa kuma ya ga hayaniyar aunawa da girgiza ta haifar ta ragu da kashi 73%. "An takaita maimaitawarmu ta hanyar ƙananan resonances a cikin ƙarfen siminti," in ji babban injiniyan su. "Tare da simintin ma'adinai, ana sha waɗannan mitoci kafin su isa ga na'urar."
A ZHHIMG, ba ma ɗaukar Tsarin Ma'adinai na Musamman a matsayin tsarin kayayyaki ba. Kowace dabara an tsara ta ne bisa ga aikace-aikacen. Kuna buƙatar matsakaicin damping don sandar niƙa mai sauri? Muna inganta rarraba girman barbashi da danko na resin don haɓaka gogayya ta ciki. Kuna buƙatar ƙarancin fitar da iskar gas ga robot mai sarrafa semiconductor? Muna amfani da tsarin epoxy mai ƙarancin VOC wanda aka ba da takardar shaida don ɗakunan tsaftacewa na ISO Class 5. Kuna shirin gadar metrology wacce dole ne ta riƙe daidaito a cikin zagayowar zafin jiki na awanni 24? Muna haɗa da abubuwan cikawa masu ƙarancin faɗaɗawa da ƙa'idodin rage damuwa.
Wannan matakin sarrafawa ya samo asali ne daga tsarinmu na haɗaka a tsaye. Muna tsara haɗin resin ɗinmu, muna samowa da kuma tace tarin kayanmu zuwa daidaiton matakin micron, sannan mu warkar da sassan a ƙarƙashin yanayin zafi da danshi mai sarrafawa. Bayan an warke, kowane simintin daidaitacce yana yin gwajin girma ta hanyar na'urar bin diddigin laser ko photogrammetry - tabbatar da cewa an riƙe mahimman bayanai zuwa ±10 µm sama da mita 2, har ma a kan yanayin ƙasa mai rikitarwa na 3D.
Kuma saboda epoxy granite yana warkewa a zafin ɗaki, babu wani damuwa da ya rage daga raguwar sanyaya - wanda shine sanadin raguwar dogon lokaci a cikin simintin ƙarfe. Tsarin da kuka girka a yau shine tsarin da za ku samu cikin shekaru goma.
Wataƙila fa'idar da ta fi jan hankali ita ce sauri. Tushen ƙarfe na gargajiya na iya ɗaukar makonni 12-16 daga yin zane zuwa injina na ƙarshe. Tare da haɗakar polymer, ZHHIMG yana ba da samfuran aiki masu cikakken aiki a cikin makonni 3 kaɗan da kuma sassan samarwa a cikin 5-6. Wata kamfani da ke Amurka tana haɓaka ƙaramin lathe na CNC don dashen haƙori yana rage lokacinsu zuwa kasuwa da watanni huɗu kawai ta hanyar canzawa zuwa haɗakar epoxy granite ɗinmu - yana ba su damar tabbatar da FDA a gaban masu fafatawa.
Tanadin kuɗi yana biyo baya ta halitta. Duk da cewa farashin kayan masarufi a kowace kilogiram na iya zama iri ɗaya, kawar da ayyukan biyu - rage damuwa, fenti, da kuma yawan injina - yana rage jimlar farashin ƙasa da kashi 20-35% a lokuta da yawa. Ƙara ƙarancin nauyin jigilar kaya (granite epoxy ya fi ƙarfen simintin ƙarfe kusan kashi 20% sauƙi) da kuma rage buƙatun tushe, kuma batun kasuwanci ya bayyana.
Tabbatar da ingancin masana'antu yana ƙaruwa. A cikin Rahoton Kayayyakin Kayan Aikin Inji na Duniya na 2025, ZHHIMG an sanya shi cikin manyan masu samar da kayayyaki uku a duk duniya don Casting Mineral Casting, wanda aka yi la'akari da shi da "ingancin geometric na musamman da ikon maimaitawa cikin sauri." Amma ƙarin bayani shine amincin abokin ciniki: sama da kashi 80% na ayyukan simintin polymer ɗinmu suna haifar da sake yin oda ko faɗaɗa dandamali.
Mun gina komai daga firam ɗin CMM mai nauyin tan 8 tare da saman da ke ɗauke da iska zuwa ma'aunin daidaitawa mai ɗaukuwa don robots masu hidimar filin. Wani mai samar da jiragen sama yanzu yana amfani da tsarin haɗakar dutse mai kama da epoxy don ƙwayoyin binciken ruwansu na atomatik - kowace na'ura an aika ta ne a shirye, tana buƙatar kawai a haɗa ta da ƙasa da ƙarfin haɗawa.
Don haka yayin da kake shirin haɓaka ƙirar injinka ko haɓaka yanayin ƙasa na gaba, tambayi kanka: Shin iyakokin ƙarfe ne ke takura ni—ko kuma ina da ƙarfin gwiwa daga yiwuwar haɗakar abubuwa?
Idan amsarka ta dogara ga kirkire-kirkire, kwanciyar hankali, da sauri, lokaci ya yi da za a bincika abin da simintin da aka yi da ingantaccen haɗin polymer zai iya yi. A ZHHIMG, ba wai kawai muna zuba dutse mai kama da epoxy ba ne—muna ƙera aiki a cikin kowane ƙwayar cuta.
Lokacin Saƙo: Disamba-31-2025