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A cikin masana'antar baturi na lithium, a matsayin kayan aiki mai mahimmanci, kwanciyar hankali na dandalin motsi na na'ura mai sutura yana taka muhimmiyar rawa wajen samar da ingancin batirin lithium. A cikin 'yan shekarun nan, yawancin kamfanonin kera batirin lithium sun gano cewa lokacin da suke haɓaka kayan aikinsu, bayan maye gurbin ginin ƙarfe na al'ada na simintin ƙarfe tare da tushe na granite, kwanciyar hankali na dandamalin motsi ya sami tsalle mai inganci. Dangane da ainihin gwaje-gwaje, ƙimar haɓakar kwanciyar hankali ya kai sama da 200%. A gaba, za mu shiga cikin dalilan da suka haifar da shi. ;
Bambance-bambance a cikin kayan abu sun kafa tushe don kwanciyar hankali
Zaman lafiyar thermal: Granite yana da fa'idodi masu mahimmanci
A yayin aikin na'urar shafa baturin lithium, abubuwa kamar guduwar mota da zafi da ke haifar da gogayya na iya haifar da sauyi a yanayin zafi a kusa da kayan aiki. Matsakaicin haɓakar haɓakar ƙarfin ƙarfe na simintin ƙarfe kusan 12 × 10⁻⁶/℃, kuma girmansa yana canzawa sosai lokacin da zafin jiki ya bambanta. Misali, lokacin da zafin jiki ya tashi da 10 ℃, simintin simintin ƙarfe na tsawon mita 1 na iya haɓaka da 120μm. Matsakaicin haɓakar haɓakar thermal na granite yana da ƙasa sosai, kawai (4-8) × 10⁻⁶/℃. A karkashin yanayi guda, haɓakar tushe na granite mai tsayin mita 1 shine kawai 40-80μm. Ƙananan nakasar thermal yana nufin cewa a cikin yanayin samarwa tare da sauye-sauyen zafin jiki akai-akai, tushen granite zai iya kula da daidaito na farko na dandalin motsi kuma tabbatar da kwanciyar hankali na tsarin sutura. ;
Rigidity da aikin damping: Granite ya fi girma
Rigidity yana ƙayyade ikon abu don tsayayya da nakasawa, yayin da aikin damping yana da alaƙa da ingancin ɗaukar kuzarin girgiza. Ko da yake simintin ƙarfe yana da ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan ƙaƙƙarfan tsari, yana da tsarin zane mai banƙyama a ciki. A karkashin aikin dogon lokaci na matsananciyar matsananciyar damuwa da aka haifar ta hanyar aikin kayan aiki, yana da sauƙi ga damuwa da damuwa, yana haifar da lalacewa da kuma rinjayar zaman lafiyar dandamali. Sabanin haka, granite yana da wuya a cikin rubutu, yana da tsari mai yawa na ciki da kuma kyakkyawan rigidity. Tsarin ma'adinan sa na musamman yana ba shi ƙwaƙƙwaran aikin damping, yana ba shi damar sauya ƙarfin girgiza cikin hanzari zuwa makamashin zafi don tarwatsewa. Nazarin ya nuna cewa a cikin yanayin girgiza na 100Hz, granite zai iya rage rawar jiki yadda ya kamata a cikin dakika 0.12, yayin da simintin ƙarfe yana buƙatar 0.9 seconds. Lokacin da na'urar suturar baturi na lithium ke gudana a babban sauri, tushen granite zai iya rage tsangwama na rawar jiki a kan murfin, yana tabbatar da uniform da daidaiton kauri. ;
Taimakon bayanai masu ƙima don ingantaccen kwanciyar hankali
Gwajin girgiza: Bambancin girman girman ya bambanta
Cibiyoyin ƙwararru sun gudanar da gwaje-gwajen girgizawa akan dandamalin motsi na injunan rufin baturi na lithium sanye da sansanonin simintin ƙarfe da sansanonin granite bi da bi. Lokacin da na'urar shafa ke aiki akai-akai kuma an saita saurin a 100m / min, ana amfani da firikwensin girgizar madaidaicin don auna girman manyan sassan dandamali. Sakamakon ya nuna cewa amplitude na simintin ƙarfe tushe motsi dandamali ne 20μm a cikin X-axis shugabanci da 18μm a cikin Y-axis shugabanci. Bayan an maye gurbinsu da tushe na granite, girman girman X-axis ya ragu zuwa 6μm kuma na axis Y ya ragu zuwa 5μm. Daga bayanan girman girman, ana iya ganin cewa tushen granite ya rage girman girgizar daɗaɗɗen dandamali mai motsi a cikin manyan kwatance guda biyu da kusan 70%, yana rage girman tasirin rawar jiki akan daidaiton sutura da samar da shaida mai ƙarfi don haɓaka kwanciyar hankali. ;
Tabbatar da daidaito na dogon lokaci: Ci gaban kuskure a hankali
Yayin gwajin aiki na ci gaba na sa'o'i 8, an lura da daidaiton matsayi na dandamali a ainihin lokacin. Lokacin amfani da tushe na simintin ƙarfe, kuskuren sakawa na dandamali yana ƙaruwa a hankali akan lokaci. Bayan sa'o'i 8, kuskuren daidaitawa na gatura na XY ya kai ± 30μm. Kuskuren sanyawa na dandalin motsi tare da tushe na granite bayan 8 hours shine kawai ± 10μm. Wannan yana nuna cewa a lokacin tsarin samarwa na dogon lokaci, tushen granite zai iya kula da daidaito na dandamali, yadda ya kamata ya guje wa ɓacin matsayi na sutura wanda ya haifar da daidaiton daidaito, kuma ya kara tabbatar da fa'idar kwanciyar hankali. ;
An inganta kwanciyar hankali na ainihin tabbatar da tasirin samarwa
A ainihin layin samar da wani kamfani na masana'antar batirin lithium, ginshiƙan simintin ƙarfe na wasu injunan shafa an inganta su zuwa sansanonin granite. Kafin haɓakawa, ƙimar lahani na samfurin ya kai 15%, tare da manyan lahani waɗanda suka haɗa da kauri mara daidaituwa da juzu'i a gefen takardar lantarki. Bayan haɓakawa, ƙimar lahani na samfuran ya ragu sosai zuwa 5%. Bayan bincike, daidai ne saboda tushen granite yana haɓaka kwanciyar hankali na dandalin motsi cewa tsarin sutura ya zama mafi daidai kuma mai sarrafawa, yadda ya kamata ya rage lahani na samfurin da aka haifar da dandamali maras tabbas. Wannan yana nuna cikakken tasiri mai tasiri na tushen granite akan ingancin samarwa a cikin injunan suturar baturi na lithium. ;
A ƙarshe, ko ya kasance daga nazarin ka'idodin kaddarorin kayan, ainihin bayanan gwaji na ƙididdigewa, ko tasirin sakamako akan layin samarwa, yana nuna a sarari cewa ingantaccen kwanciyar hankali na dandamalin motsi na injin lithium ɗin baturi ta amfani da tushe mai granite idan aka kwatanta da tushen simintin ƙarfe na iya kaiwa 200%. Don kamfanonin kera batirin lithium waɗanda ke bin babban inganci da ƙarfin aiki, tushen granite babu shakka babban zaɓi ne don haɓaka aikin injin ɗin.
Lokacin aikawa: Mayu-19-2025