A fagen madaidaicin injuna da na'urori masu aunawa, lokacin da ɓangaren granite guda ɗaya ya kasa biyan buƙatun manyan - sikeli ko hadaddun sifofi, fasahar splicing ta zama babbar hanyar ƙirƙirar abubuwan haɓaka masu girman gaske. Babban ƙalubalen anan shine don cimma haɗin gwiwa mara kyau tare da tabbatar da daidaito gabaɗaya. Wajibi ne ba kawai don kawar da tasirin splicing seams a kan tsarin kwanciyar hankali ba amma har ma don sarrafa kuskuren splicing a cikin kewayon micron, don saduwa da ƙayyadaddun buƙatun kayan aiki don flatness da perpendicularity na tushe.
1. Daidaitaccen Machining na Splicing saman: Tushen Haɗawa mara kyau
Haɗin da ba shi da lahani na abubuwan granite yana farawa tare da madaidaicin machining na sassa daban-daban. Na farko, ana sanya sassan da aka sassaƙa su don niƙa jirgin sama. Ana yin zagaye da yawa na niƙa ta amfani da ƙafafun niƙa na lu'u-lu'u, wanda zai iya sarrafa ƙarancin ƙasa tsakanin Ra0.02μm da kuskuren flatness zuwa fiye da 3μm/m.
Don abubuwan da aka kakkaɓe na rectangular, ana amfani da interferometer na Laser don daidaita daidaitattun wuraren tsagawar, tabbatar da cewa kuskuren kusurwar saman da ke kusa bai wuce 5 seconds ba. Mataki mafi mahimmanci shine tsarin "madaidaicin niƙa" don sassan sassa daban-daban: abubuwa biyu na granite da za a raba suna haɗe fuska - zuwa - fuska, kuma an cire maƙallan da ke saman saman ta hanyar juzu'i don samar da ƙaramin matakin da zai dace kuma daidaitaccen tsari. Wannan "duba - kamar haɗin gwiwa" na iya sa wurin tuntuɓar wuraren da aka raba su ya kai fiye da 95%, yana shimfiɗa tushen tuntuɓar iri ɗaya don ciko na gaba na adhesives.
2. Zaɓin Adhesive & Tsarin Aikace-aikacen: Maɓalli don Ƙarfin Haɗi
Zaɓin adhesives da tsarin aikace-aikacen su kai tsaye yana shafar ƙarfin haɗin gwiwa da tsayin daka na tsawon lokaci na sassan granite. Masana'antu-makin epoxy resin mne shine babban zaɓi a cikin masana'antar. Bayan haɗawa tare da wakili mai warkarwa a cikin wani ƙayyadadden ƙayyadaddun, an sanya shi a cikin yanayi mara kyau don cire kumfa na iska. Wannan matakin yana da mahimmanci saboda ƙananan kumfa a cikin colloid za su samar da wuraren tattara damuwa bayan warkewa, wanda zai iya lalata kwanciyar hankali.
Lokacin da ake amfani da mannen, ana amfani da “hanyar shafi na likita” don sarrafa kauri mai mannewa tsakanin 0.05mm da 0.1mm. Idan Layer ya yi kauri sosai, zai haifar da raguwar warkewa da yawa; idan yana da bakin ciki sosai, ba zai iya cika ƙananan raƙuman da ke kan filaye masu tsinkewa ba. Don madaidaicin splicing, ma'adini foda tare da madaidaicin haɓakar zafin jiki kusa da na granite za'a iya ƙarawa zuwa maɗauri. Wannan yana rage yawan damuwa na ciki da ke haifar da canje-canjen zafin jiki yadda ya kamata, yana tabbatar da cewa abubuwan da aka gyara sun kasance masu karko a wurare daban-daban na aiki.
The curing tsari rungumi dabi'ar mataki - by - mataki dumama Hanyar: na farko, da aka gyara ana sanya su a cikin wani yanayi na 25 ℃ na 2 hours, sa'an nan da yawan zafin jiki ne ya karu zuwa 60 ℃ a wani kudi na 5 ℃ awa daya, da kuma bayan 4 hours na zafi kiyayewa, an yarda su kwantar da hankali. Wannan hanyar jinkirin warkarwa yana taimakawa wajen rage tarin damuwa na ciki.
3. Matsayi & Tsarin daidaitawa: Mahimmancin Tabbacin Tabbacin Gabaɗaya
Don tabbatar da cikakken daidaitattun abubuwan haɗin granite, ƙwararrun matsayi da tsarin daidaitawa yana da mahimmanci. A lokacin splicing, ana amfani da "hanyar saka maki uku": uku high - madaidaicin ramukan fil ɗin an saita su a gefen gefen splicing, kuma ana amfani da ma'auni na yumbu don matsayi na farko, wanda zai iya sarrafa kuskuren matsayi a cikin 0.01mm.
Bayan haka, ana amfani da na'urar tracker ta Laser don saka idanu gabaɗayan flatness na abubuwan da aka raba cikin ainihin lokaci. Ana amfani da jacks don tarar - daidaita tsayin abubuwan da aka gyara har sai kuskuren lebur bai wuce 0.005mm/m ba. Don matsananci – dogayen abubuwan gyara (kamar ginshiƙan jagora sama da mita 5), ana yin gyare-gyare a kwance a cikin sassan. Ana saita ma'aunin ma'auni kowace mita, kuma ana amfani da software na kwamfuta don dacewa da madaidaicin madaidaicin gabaɗaya, yana tabbatar da cewa karkacewar gabaɗayan sashe bai wuce 0.01mm ba.
Bayan daidaitawa, ana shigar da sassan ƙarfafawa na taimako kamar sandunan ɗaurin ƙarfe na bakin karfe ko maƙallan kusurwa a wuraren da ake sassaƙawa don ƙara hana ƙaurawar filaye masu tsaga.
4. Taimakon Danniya & Maganin Tsufa: Garanti na Tsawon Lokaci
Taimakon damuwa da maganin tsufa sune mahimman hanyoyin haɗin gwiwa don inganta dogon lokaci na kwanciyar hankali na abubuwan da aka raba granite. Bayan splicing, abubuwan da aka gyara suna buƙatar yin maganin tsufa na halitta. Ana sanya su a cikin yanayin zafi na dindindin da yanayin zafi na kwanaki 30 don ba da damar damuwa na ciki don a saki a hankali.
Don yanayin yanayi tare da ƙaƙƙarfan buƙatu, ana iya amfani da fasahar tsufa na rawar jiki: ana amfani da na'urar girgiza don amfani da ƙarancin mitar 50 - 100Hz zuwa abubuwan da aka haɗa, haɓaka shakatawa na danniya. Lokacin jiyya ya dogara da ingancin abubuwan da aka gyara, yawanci 2 - 4 hours. Bayan maganin tsufa, ana buƙatar sake gwada ainihin abubuwan da aka gyara. Idan karkacewar ya wuce ƙimar da aka yarda, ana amfani da niƙa daidai don gyarawa. Wannan yana tabbatar da cewa madaidaicin ƙimar ɓangarorin granite da aka raba baya wuce 0.002mm/m a kowace shekara yayin amfani na dogon lokaci.
Me yasa ZHHIMG's Granite Spliing Solutions?
Tare da wannan na'ura mai sarrafa kayan fasaha, abubuwan granite na ZHHIMG ba za su iya karya ta iyakance girman yanki ɗaya kawai ba amma har ma suna kiyaye daidaitattun matakan daidaitattun abubuwan da aka sarrafa gaba ɗaya. Ko don manyan - sikelin ma'auni na kayan aiki, nauyi - kayan aikin injin aiki, ko manyan dandamali na auna ma'auni, za mu iya samar da ingantaccen ingantaccen tushen mafita.
Idan kuna neman manyan - madaidaici, manyan - manyan abubuwan granite don ayyukan masana'antar ku, tuntuɓi ZHHIMG a yau. Ƙwararrun ƙwararrunmu za su ba ku mafita na musamman na splicing da cikakken goyon bayan fasaha, yana taimaka muku inganta aiki da kwanciyar hankali na kayan aikin ku.
Lokacin aikawa: Agusta-27-2025