Lokacin kera ƙananan sassa, kamar jagororin kwakwalwan kwamfuta na semiconductor da kyawawan catheters na kayan aikin tiyata kaɗan masu ɓarna, ainihin buƙatun sau da yawa yakan kai matakin micrometer - daidai da kashi ɗaya na diamita na gashin ɗan adam. A wannan gaba, wani da alama ƙaƙƙarfan toshe mai siffa V na iya zama mabuɗin yin aiki daidai. A yau, bari mu gano yadda wannan “kayan aikin dutse” ke ba da damar sarrafa ƙananan sassa don cimma daidaito mai ban mamaki.
Me yasa zabar granite don tubalan V-dimbin yawa?
V-block kayan aiki ne da ake amfani da shi don gyara sassa na silinda kuma an siffata shi kamar babban birnin "V". Babban abin ban mamaki na tubalan granite V-dimbin yawa yana cikin:
Tsarin ya tsaya tsayin daka kamar Dutsen Tai: Dutsen granite yana da girma sosai (baƙar granite na ZHHIMG® ya kai 3100kg/m³), kuma lu'ulu'u na ma'adinai na cikin gida suna kulle-kulle, kamar sifar "V" da aka jefa daga simintin da aka ƙarfafa, kuma ba zai gurɓata ba ko da a matsi mai nauyi.
Ba jin tsoron rushewar yanayin zafi ba: ƙananan karafa na yau da kullun suna faɗaɗa lokacin da aka yi zafi, amma ƙimar haɓakar haɓakar granite yana da ƙasa sosai. Ko da yanayin zafi ya tashi da 10 ℃ yayin sarrafawa, nakasar sa kadan ce ta yadda za a iya yin watsi da shi kuma ba zai sa bangaren ya “juya ba”.
Yawan amfani da shi, yana daɗa juriya: Taurin granite ya kai 6-7 akan sikelin Mohs, wanda ya fi ƙarfin ƙarfe. Bayan amfani na dogon lokaci, saman ya kasance mai santsi da lebur, kuma ba zai haifar da kurakurai ba saboda lalacewa kamar tubalan V-ƙarfe.
Matakan sihiri don sarrafa ƙananan sassa tare da tubalan V-dimbin granite
Nemo "wurin zama" don sashin
Da farko, tsaftace shingen V mai siffa sosai: Yi amfani da ethanol mai anhydrous don shafe kura da tabon mai a saman. Waɗannan ƙazanta masu girman ƙananan micron (waɗanda suka fi gashin ɗan adam sirara sau 20) na iya sa sassan su karkata.
Gyara shingen V-dimbin yawa akan dandalin granite: Kamar gyaran kujera a kan bene mai laushi don tabbatar da cewa ba zai girgiza yayin aiki ba. Dandalin granite na ZHHIMG® yana da babban flatness. A cikin tsayin mita 1, bambancin tsayi bai wuce dubu ɗaya na kauri na rabin gashin ɗan adam ba.
2. Sanya sassan "zauna daidai"
Sanya ƙananan sassa zuwa cikin ramuka masu siffar V: Misali, lokacin sarrafa ramin ƙarfe na diamita na 3mm, a hankali sanya shi cikin tsagi mai siffar 90° V.
Calibrate tare da alamar bugun kira: Wannan ainihin kayan aiki ne mai iya auna kuskuren 0.001mm. Yana kama da "auna tsayi" na sashi don tabbatar da matakin gaba daya. Idan siffar ɓangaren ya kasance na musamman, ana iya amfani da tubalan layi ɗaya na granite (tare da kuskuren kauri wanda bai wuce 1μm ba) don ɗaga shi, kiyaye matakin saman da aka yi.
3. Rike shi a hankali kuma kar a "tunku" sashin
Gyara sassa tare da na'ura tare da kan roba: Ya kamata a sarrafa ƙarfin a kilo 2 zuwa 3, kamar yadda a hankali rike kwai da hannunka. Ba zai zame ba kuma ba zai karye ba. Tsarin shiru na ZHHIMG® kuma zai iya rage girgiza yayin aiki, tabbatar da cewa sassan suna da ƙarfi da tsaro.
4. Fara sarrafawa: Kamar ba da "aski" ga sashi
Ɗauki sarrafa jagorancin semiconductor a matsayin misali: Yi amfani da Laser na biyu na femtosecond don yanke siffar gubar gariyar jan ƙarfe mai kauri 0.1mm. Tubalan Granite V-dimbin yawa na iya ɗaukar sama da kashi 90% na girgiza, yin kuskuren tsaye na laser yanke ƙasa da 5μm - daidai da karkatar da bai wuce kashi ɗaya cikin goma na gashin ɗan adam ba a tsayin milimita 1.
Binciken bayan-aiki: An auna tare da madaidaicin alamar bugun kira, toshe mai siffar ZHHIMG® V yana sanya shi don aiwatar da shingen diamita na 5mm, tare da kuskuren kauri wanda aka sarrafa a cikin 2μm, wanda shine sau 30 mafi sira fiye da gashin mutum!
Aikace-aikacen "Micro-daidaici" a cikin rayuwar yau da kullun
Sirrin kwakwalwan kwamfuta na 5G: Firam ɗin gubar da ake amfani da shi don marufi na guntu yana buƙatar a yanke shi zuwa sifofi masu rikitarwa akan takardar jan karfe mai kauri 0.1mm. Tubalan masu siffar Granite V na iya sanya yanke shi da kyau kamar ruwa, yana tabbatar da tsayayyen watsa siginar guntu.
“Idanun” na tiyatar da ba ta da yawa: Lokacin sarrafa kateter na bakin karfe tare da diamita na 0.5mm, toshe mai siffar granite V na iya hana sashin ya zame, yana mai da bangon catheter na ciki ya zama santsi kamar madubi, baiwa likitoci damar yin aiki daidai.
Iv. Yadda Ake Kula da Wannan "Mataimakin Daidaitawa"
Yin wanka akai-akai: Ga kowane sassa 50 da aka sarrafa, yi amfani da igiyoyin ruwa na ultrasonic don "wanka" toshe mai siffar V, wanke tarkacen karfe da yanke ruwa a cikin ramuka.
Gwajin jiki na shekara-shekara: Auna girman tubalan V-dimbin yawa tare da kayan aikin laser. Madaidaicin canjin ZHHIMG® granite V-dimbin tubalan bayan amfani da shekara guda bai wuce 1μm ba, wanda ma ya yi hankali fiye da girman girman gashin ɗan adam!
Lokaci na gaba da kuka ga ƙarami kuma daidaitaccen sashi, kar ku manta cewa akwai yuwuwar samun wani shinge mai siffar granite V a shiru yana "ƙarfafa ƙarfi" a bayansa - tare da ƙaƙƙarfan rubutun sa wanda aka kafa sama da ɗaruruwan miliyoyin shekaru, yana goyan bayan ɗan ƙaramin duniyar fasahar zamani.
Lokacin aikawa: Juni-18-2025