Kwanciyar hankali da daidaiton kowace na'ura mai matuƙar daidaito—daga manyan Injinan Aunawa na Daidaito (CMMs) zuwa kayan aikin lithography na semiconductor mai ci gaba—ya dogara ne akan tushen granite ɗinta. Lokacin da ake mu'amala da tushen monolithic mai girma, ko kuma ɓangarorin Granite Flat Panels masu sassa daban-daban, tsarin haɗawa da shigarwa yana da mahimmanci kamar daidaiton masana'anta da kanta. Kawai sanya allon da aka gama bai isa ba; dole ne a cika takamaiman buƙatun muhalli da tsarin don adanawa da amfani da madaidaicin ƙaramin micron da aka tabbatar da shi na kwamitin.
1. Tushen: Tushen da ke da ƙarfi, mai matakai
Babban kuskuren da aka fi sani shi ne cewa allon granite mai daidaito, kamar waɗanda aka ƙera daga babban dutse mai launin ZHHIMG® (3100 kg/m³), na iya gyara bene mara ƙarfi. Duk da cewa dutse yana ba da tauri na musamman, dole ne a tallafa masa da tsarin da aka ƙera don rage karkacewa na dogon lokaci.
Dole ne yankin da aka haɗa ya ƙunshi wani siminti wanda ba wai kawai yake da daidaito ba, har ma ya warke yadda ya kamata, sau da yawa zuwa ga ƙayyadaddun matakan soja don kauri da yawa - yana mirgina benaye na siminti mai kauri na $1000mm a cikin ɗakunan taro na ZHHIMG. Abu mafi mahimmanci, dole ne a ware wannan simintin daga tushen girgiza na waje. A cikin ƙirar manyan sansanonin injinanmu, mun haɗa da ra'ayoyi kamar magudanar ruwa mai hana girgiza da ke kewaye da ɗakunan metrology ɗinmu don tabbatar da cewa harsashin da kansa yana tsaye kuma ya keɓe.
2. Tsarin Warewa: Gyara da Daidaita Daidaito
Ana kauce wa hulɗa kai tsaye tsakanin allon granite da harsashin siminti. Dole ne a tallafa wa tushen granite a takamaiman wuraren da aka ƙididdige su ta hanyar lissafi don kawar da damuwa ta ciki da kuma kiyaye yanayinsa mai inganci. Wannan yana buƙatar tsarin daidaitawa na ƙwararru da kuma layin grouting.
Da zarar an sanya allon daidai ta amfani da jacks ko wedges masu daidaitawa, ana tura grout mai ƙarfi, mara raguwa, mai daidaito zuwa cikin ramin da ke tsakanin granite da substrate. Wannan grout na musamman yana warkewa don samar da haɗin kai mai yawa, iri ɗaya wanda ke rarraba nauyin allon daidai gwargwado, yana hana lalacewa ko karkacewa wanda zai iya haifar da damuwa ta ciki da kuma lalata lanƙwasa akan lokaci. Wannan matakin yana canza allon granite da harsashin zuwa taro ɗaya, mai haɗin kai, kuma mai tauri.
3. Daidaiton Zafi da Na Lokaci
Kamar yadda yake a duk wani aikin auna daidaito, haƙuri shine mafi muhimmanci. Dole ne a daidaita allon granite, kayan grouting, da kuma simintin da ke kewaye da shi su kai ga daidaiton zafi da yanayin aiki kafin a yi gwajin daidaitawa na ƙarshe. Wannan tsari na iya ɗaukar kwanaki kafin manyan bangarori su yi aiki.
Bugu da ƙari, daidaita matakin - wanda aka yi ta amfani da kayan aiki kamar na'urorin aunawa na laser da matakan lantarki - dole ne a yi shi a hankali, a hankali, a hankali, wanda ke ba da lokaci don kayan ya daidaita. Ƙwararrun masu fasaha, waɗanda ke bin ƙa'idodin ƙa'idodin metrology na duniya (DIN, ASME), sun fahimci cewa hanzarta matakin ƙarshe na iya haifar da damuwa a ɓoye, wanda zai bayyana daga baya yayin da daidaito ke raguwa.
4. Haɗa Kayan Aiki da Haɗawa na Musamman
Ga kayan aikin Granite na musamman na ZHHIMG ko kuma na Granite Flat Panels waɗanda ke haɗa injinan layi, bearings na iska, ko kuma rail ɗin CMM, haɗakar ƙarshe tana buƙatar cikakken tsafta. Ɗakunan haɗakarmu masu tsabta, waɗanda ke kwaikwayon yanayin kayan aikin semiconductor, suna da mahimmanci saboda har ma ƙananan ƙurar da aka makale tsakanin granite da wani ɓangaren ƙarfe na iya haifar da ƙananan lalacewa. Dole ne a tsaftace kowane mahaɗin sosai kuma a duba shi kafin a ɗaure shi na ƙarshe, don tabbatar da cewa daidaiton girman ɓangaren ya kasance cikin tsarin injin da kansa.
Ta hanyar girmama waɗannan buƙatu masu tsauri, abokan ciniki suna tabbatar da cewa ba wai kawai suna shigar da wani ɓangare ba ne, har ma suna samun nasarar bayyana cikakken bayani game da kayan aikinsu masu matuƙar daidaito - wani tushe da ƙwarewar kimiyyar kayan aiki da masana'antu ta ZHHIMG ta tabbatar.
Lokacin Saƙo: Oktoba-29-2025