A cikin duniyar masana'anta mai madaidaici, dandalin granite shine madaidaicin ma'auni. Amma duk da haka, da yawa a wajen masana'antar suna ɗauka cewa ƙarewar da ba ta da aibi da ƙaramin ƙaramin microron da aka samu akan waɗannan ɗimbin abubuwan haɗin gwiwa sakamakon sarrafa kansa ne kawai, manyan injinan fasaha. Gaskiyar ita ce, yayin da muke aiki da ita a rukunin ZHONGHUI (ZHHIMG®), haɗaɗɗiyar tsokar tsokar masana'antu ce da fasahar ɗan adam da ba za a iya maye gurbinsa ba.
Fahimtar matakai daban-daban na gamawa-da sanin lokacin da za a yi amfani da su-yana da mahimmanci don saduwa da ƙaƙƙarfan ƙaƙƙarfan buƙatun sassa kamar lithography na semiconductor, metrology na ƙarshe, da babban taron sararin samaniya.
Tafiya Mai-Mataki da yawa zuwa Madaidaici
Ƙirƙirar dandali na madaidaicin granite ba tsari ɗaya ba ne; tsari ne a hankali da aka tsara na matakan cire kayan. An ƙirƙira kowane mataki don tsara tsarin rage kuskuren lissafi da rashin ƙarfi a saman yayin da ake rage damuwa na cikin kayan.
Tafiyar ta fara ne bayan an yanke ɗanyen dutsen granite zuwa kimanin girman. Wannan matakin farko ya dogara da injina masu nauyi don cire yawancin kayan. Muna amfani da manyan injinan gantry ko na'urorin CNC mai nau'in gantry tare da lu'u-lu'u-lu'u-lu'u masu niƙa don karkatar da kayan zuwa matsakaicin haƙuri. Wannan mataki ne mai mahimmanci don ƙaƙƙarfan cire kayan abu da kafa jigon farko. Mahimmanci, ana aiwatar da tsari koyaushe a cikin rigar. Wannan yana rage zafin da ake haifarwa ta hanyar juzu'i, yana hana karkatar da zafin jiki wanda zai iya haifar da damuwa na ciki da kuma lalata kwanciyar hankali na dogon lokaci.
Lapping Hannu: Ƙarshe na Ƙarshe na Flatness
Da zarar aikin injina ya mamaye sararin sama gwargwadon abin da zai iya tafiya, za a fara neman daidaiton micron da ƙananan micron. Wannan shine inda ƙwarewar ɗan adam ta kasance gaba ɗaya ba za'a iya sasantawa ba don manyan dandamali.
Wannan mataki na ƙarshe, wanda aka sani da lapping, yana amfani da slurry mai lalacewa kyauta-ba ƙayyadadden dabarar niƙa ba. Ana yin aikin ɓangaren a kan babban, farantin magana mai lebur, yana haifar da ɓarnar ɓarna don mirgina da zamewa, cire ɗan ƙaramin abu. Wannan yana samun babban matakin santsi da daidaiton geometric.
Tsoffin ƙwararrun ƙwararrun ƙwararrunmu, da yawa waɗanda ke da ƙwararrun shekaru sama da talatin, suna yin wannan aikin. Su ne kashi na mutum wanda ke rufe madauki na masana'antu. Ba kamar niƙa na CNC ba, wanda shine ainihin haifuwa na daidaiton injin, latsa hannun hannu tsari ne mai ƙarfi, rufaffiyar madauki. Masu sana'ar mu koyaushe suna tsayawa don bincika aikin ta amfani da na'urorin interferometer na Laser da matakan lantarki. Dangane da wannan bayanan na ainihin-lokaci, suna yin gyare-gyare na gida-wuri, suna niƙa kawai manyan wurare tare da madaidaicin matsi mai haske. Wannan ikon ci gaba da daidaitawa da kuma tsaftace saman shine abin da ke ba da juriyar juzu'ai na duniya da ake buƙata don DIN 876 Grade 00 ko mafi girma.
Bugu da ƙari, lapping ɗin hannu yana amfani da ƙananan matsa lamba da ƙarancin zafi, yana barin damuwa ta yanayin ƙasa a cikin granite don saki ta halitta ba tare da gabatar da sabbin matsalolin injina ba. Wannan yana tabbatar da dandali yana kiyaye daidaitattun shekarun da suka gabata.
Zaɓan Hanyar da ta dace don Keɓantawar ku
Lokacin ƙaddamar da ɓangaren granite na al'ada-kamar madaidaicin tushe don Injin Auna Daidaitawa (CMM) ko matakin ɗaukar iska-zaɓan hanyar gamawa daidai yana da mahimmanci kuma ya dogara kai tsaye akan haƙurin da ake buƙata.
Don daidaitattun bukatu ko aikace-aikacen shimfidar wuri mai tsauri, niƙa saman CNC yawanci ya isa. Koyaya, don aikace-aikacen da ke buƙatar kwanciyar hankali-matakin micron (kamar daidaitaccen farantin dubawa) muna matsawa zuwa niƙa mara kyau wanda ke biye da lapping manual.
Don aikace-aikacen madaidaicin madaidaicin-kamar dandamali na lithography na semiconductor da tushe na CMM - farashi da saka hannun jari na lokaci a cikin latsa hannun matakai masu yawa ya dace gaba ɗaya. Ita ce hanya daya tilo da ke da ikon tabbatar da Maimaita Karatun Sahihancin Karatu (gwajin gaskiya na daidaito a saman saman) a matakin ƙananan micron.
A ZHHIMG®, muna injiniyan tsari don saduwa da ƙayyadaddun bayanai. Idan aikace-aikacenku yana buƙatar jirgin sama mai juriya ga mahalli kuma yana yin aiki mara aibi a ƙarƙashin manyan kaya masu ƙarfi, haɗaɗɗen aikin injuna mai nauyi da ƙwararren ɗan adam shine kawai zaɓi mai yuwuwa. Muna haɗa tsarin niƙa kai tsaye a cikin stringent ISO-certified quality management system don tabbatar da ganowa da cikakken iko a cikin samfurin ƙarshe.
Lokacin aikawa: Oktoba-17-2025