Ka'idojin gwajin daidaiton sassan dutse mai daraja
Daidaiton daidaiton girma
Bisa ga ƙa'idodin masana'antu masu dacewa, ya kamata a sarrafa mahimmancin jurewar ma'auni na sassan daidaiton granite a cikin ƙaramin iyaka. Idan aka ɗauki dandamalin auna granite na gama gari a matsayin misali, tsawonsa da faɗinsa suna tsakanin ±0.05mm da ±0.2mm, kuma ƙimar takamaiman ta dogara ne akan girman ɓangaren da buƙatun daidaito na yanayin aikace-aikacen. Misali, a cikin dandamali don niƙa ruwan tabarau mai inganci, ana iya sarrafa jurewar ma'auni a ±0.05mm, yayin da jurewar ma'auni na dandamalin dubawa na gabaɗaya za a iya sassauta zuwa ±0.2mm. Don girman ciki kamar buɗewa da faɗin rami, daidaiton haƙuri kuma yana da tsauri, kamar ramin hawa akan tushen granite da aka yi amfani da shi don shigar da firikwensin daidai, ya kamata a sarrafa jurewar buɗewa a ±0.02mm don tabbatar da daidaito da kwanciyar hankali na shigarwar firikwensin.
Daidaitaccen ma'auni
Faɗin ƙasa muhimmin ma'auni ne na abubuwan da suka dace da daidaiton dutse. Dangane da ma'aunin ƙasa/ma'aunin Jamusanci, an bayyana juriyar lanƙwasa ta ma'aunin daidaito daban-daban na dandamalin dutse. Ana ƙididdige juriyar lanƙwasa na dandamalin aji 000 a matsayin 1×(1 + d/1000)μm (d shine tsawon diagonal, naúrar mm), 2×(1 + d/1000)μm don aji 00, 4×(1 + d/1000)μm don aji 0, da 8×(1 + d/1000)μm don aji 1. Misali, dandamalin granite na aji 00 mai diagonal na 1000mm yana da juriyar lanƙwasa na 2×(1 + 1000/1000)μm = 4μm. A aikace-aikace masu amfani, kamar dandamalin lithography a cikin tsarin kera kwakwalwan lantarki, yawanci ana buƙatar cika ka'idar matakin 000 ko 00 don tabbatar da daidaiton hanyar yaɗuwar haske a cikin tsarin lithography na guntu da kuma guje wa karkacewar tsarin guntu da kuskuren lanƙwasa dandamali ya haifar.
Ma'aunin ƙaiƙayi na saman
Rashin kyawun saman sassan daidaiton granite yana shafar daidaito da aiki kai tsaye tare da sauran sassan. A cikin yanayi na yau da kullun, rashin kyawun saman Ra na dandamalin granite da ake amfani da shi don sassan gani ya kamata ya kai 0.1μm-0.4μm don tabbatar da cewa sassan gani na iya kiyaye kyakkyawan aikin gani bayan shigarwa da rage watsawar haske da saman da ba su daidaita ba ke haifarwa. Ga dandamalin granite na yau da kullun da ake amfani da shi don gwajin injina, rashin kyawun saman Ra za a iya sassauta shi zuwa 0.8μm-1.6μm. Yawanci ana gano rashin kyawun saman ta amfani da kayan aiki na ƙwararru kamar profiler, wanda ke tantance ko ƙimar rashin kyawun saman ta cika ƙa'idar ta hanyar auna matsakaicin karkacewar lissafi na bayanin martabar ƙaramin saman.
Ka'idojin gano lahani na ciki
Domin tabbatar da ingancin abubuwan da suka dace na granite a cikin ciki, ya zama dole a gano lahani na ciki sosai. Lokacin amfani da duba ultrasonic, bisa ga ƙa'idodin da suka dace, lokacin da aka gano cewa akwai ramuka, tsagewa da sauran lahani fiye da wani girma (kamar diamita fiye da 2mm), ana ɗaukar ɓangaren a matsayin wanda bai cancanta ba. A cikin duba X-ray, idan hoton X-ray ya nuna lahani na ciki da ke ci gaba da shafar ƙarfin tsarin ɓangaren, kamar lahani na layi tare da tsawon fiye da 10mm ko lahani mai tsanani tare da yanki fiye da 50mm², ɓangaren kuma bai cika ƙa'idar inganci ba. Ta hanyar aiwatar da waɗannan ƙa'idodi sosai, zai iya guje wa matsaloli masu tsanani kamar karyewar sassan da lahani na ciki ke haifarwa yayin amfani, da kuma tabbatar da amincin aikin kayan aiki da kwanciyar hankali na ingancin samfur.
Tsarin mafita na dubawa na masana'antu
Haɗin kayan aikin aunawa mai inganci mai kyau
Domin shawo kan matsalar gano daidaiton sassan granite, ya zama dole a gabatar da kayan aikin aunawa na zamani. Na'urar auna laser tana da daidaito sosai a tsayi da kuma auna kusurwa, kuma tana iya auna ma'aunin mahimman sassan granite daidai, kuma daidaiton ma'auninta na iya kaiwa zuwa nanometers, wanda zai iya biyan buƙatun ganowa na juriyar girma mai inganci. A lokaci guda, ana iya amfani da matakin lantarki don auna madaidaicin sassan granite da sauri da daidai, ta hanyar auna maki da yawa da kuma haɗa su da algorithms na ƙwararru, za a iya zana ingantaccen bayanin martaba mai faɗi, daidaiton ganowa har zuwa 0.001mm/m. Bugu da ƙari, na'urar daukar hoto ta 3D za ta iya bincika saman hadaddun sassan granite da sauri don samar da cikakken samfurin girma uku, wanda zai iya gano daidaiton siffar daidai ta hanyar kwatantawa da samfurin ƙira, yana ba da cikakken tallafin bayanai don kimanta ingancin samfura.
Amfani da fasahar gwaji mara lalatawa
Ganin barazanar da lahani na cikin granite ke haifarwa ga aikin sassan, gwajin da ba ya lalatawa yana da mahimmanci. Na'urar gano lahani ta ultrasonic na iya fitar da na'urar daukar hoto mai yawan mita, lokacin da sautin ya ci karo da tsagewa, ramuka da sauran lahani a cikin granite, zai nuna kuma ya watse, ta hanyar nazarin siginar raƙuman da aka nuna, zai iya yin hukunci daidai wurin, girma da siffar lahani. Don gano ƙananan lahani, fasahar gano lahani ta X-ray ta fi amfani, tana iya shiga kayan granite don samar da hoton tsarin ciki, tana nuna ƙananan lahani waɗanda ido ba zai iya gano su ba, don tabbatar da cewa ingancin ɓangaren abin dogaro ne.
Tsarin software na gano bayanai mai hankali
Tsarin software mai ƙarfi na gano bayanai mai hankali shine babban tushen dukkan mafita. Tsarin zai iya taƙaitawa, yin nazari da sarrafa bayanan da duk nau'ikan kayan aikin gwaji suka tattara a ainihin lokacin. Ta amfani da algorithms na fasahar wucin gadi, software ɗin zai iya gano fasalulluka na bayanai ta atomatik kuma ya tantance ko sassan granite sun cika ƙa'idodin inganci, yana inganta ingantaccen gano bayanai da daidaito sosai. Misali, ta hanyar horar da adadi mai yawa na bayanan dubawa tare da samfuran koyo mai zurfi, software ɗin zai iya gano nau'in da tsananin lahani na saman da sauri da daidai, yana guje wa yiwuwar yin kuskuren fahimta sakamakon fassarar hannu. A lokaci guda, tsarin software ɗin kuma zai iya samar da cikakken rahoton gwaji, yin rikodin bayanan gwaji da sakamakon kowane ɓangare, wanda ya dace wa kamfanoni don gudanar da bin diddigin inganci da gudanarwa.
Amfanin ZHHIMG a cikin hanyoyin dubawa
A matsayinsa na jagoran masana'antu, ZHHIMG ya tara ƙwarewa mai yawa a fannin duba sassan granite daidai gwargwado. Kamfanin yana da ƙungiyar ƙwararru ta R&D, wacce ke da himma wajen ƙirƙira da inganta fasahar gwaji, bisa ga buƙatun musamman na mafita na gwaji na musamman na abokan ciniki. ZHHIMG ta gabatar da kayan aikin gwaji na ƙasashen duniya kuma ta kafa tsarin kula da inganci mai tsauri don tabbatar da cewa kowane gwaji zai iya kaiwa ga matakin farko na masana'antar. Dangane da ayyuka, kamfanin yana ba da ayyuka na tsayawa ɗaya tun daga ƙirar tsarin gwaji, shigar da kayan aiki da kuma ba da umarni zuwa horar da ma'aikata don tabbatar da cewa abokan ciniki za su iya amfani da hanyoyin gwaji cikin sauƙi da haɓaka ƙwarewar sarrafa ingancin samfura.
Lokacin Saƙo: Maris-24-2025