Gudanar da Kwanciyar Hankali: Dalilin da yasa Granite shine Kashi na Sarrafa Wafer da SMT Automation

A cikin duniyar gasa ta ƙera semiconductor da haɗa kayan lantarki mai sauri, bambancin da ke tsakanin yawan samar da kayayyaki da kuma gazawar da ke da tsada sau da yawa yakan sauko zuwa micron guda ɗaya. Yayin da buƙatar ƙananan guntu a duniya ke ƙaruwa a shekarar 2026, ingancin tsarin injunan samarwa bai taɓa zama mafi mahimmanci ba.

A ZHHIMG, mun ƙware a fannin injiniyanci "tushen shiru" na masana'antar zamani. Daga gadon injin granite don kayan aikin sarrafa wafer zuwa babban guduhaɗa fasahar hawa saman (SMT)Layuka, mafita na granite ɗinmu masu daidaito suna ba da damping na girgiza da kwanciyar hankali na thermal wanda madadin ƙarfe ba zai iya daidaitawa ba.

1. Muhimmin Bukatar Granite a Sarrafa Wafer

Ƙirƙirar wafer ya ƙunshi wasu daga cikin hanyoyin da suka fi rikitarwa a masana'antu, ciki har da lithography, etching, da chemical mechanical polishing (CMP). A cikin ƙananan ramukan 2nm da 3nm, ko da ƙaramin girgizar ƙasa na iya haifar da canjin tsari.

Me yasa Granite don Kayan Aikin Wafer?

Gadon injin granite don kayan sarrafa wafer yana aiki a matsayin babban dandamali mai girgiza-rage-rage. Ba kamar ƙarfe ba, wanda zai iya aiki kamar cokali mai yatsu, granite yana shan kuzarin motsi.

• Daidaiton Zafin Jiki: Ana sarrafa wafer fab ɗin a yanayin zafi kawai, amma zafin injin na ciki har yanzu yana iya haifar da faɗaɗawa. Ƙarancin faɗuwar zafin da granite ke da shi yana tabbatar da cewa daidaiton gani ya kasance cikakke a cikin zagayowar aiki 24/7.

• Daidaita Ɗakin Tsafta: Granite ba ya fitar da iskar gas kuma yana da juriya ga sinadarai masu lalata da ake amfani da su a cikin ayyukan tsaftacewa na semiconductor.

2. Haɗa Fasahar Sama-Dutse (SMT) Mai Sauyi

Juyin halittar haɗakar fasahar Surface-mount yana ci gaba zuwa ga yawan sassan da ƙananan sawun ƙafafu (kayan 008004). Injinan ɗaukar kaya masu sauri yanzu suna aiki a saurin da ke samar da ƙarfin G mai mahimmanci.

Granite a matsayin Tushen Injin Fasaha ta Atomatik

Ga fasahar AUTOMATATION tushe na na'urar, nauyi da tauri suna da mahimmanci. Lokacin da kan SMT mai sauri mai sauri ke motsawa a mita da yawa a cikin daƙiƙa ɗaya kuma kwatsam ya tsaya, yana haifar da tasirin "juyawa".

• Lokacin Sauri: Tushen dutse yana rage "lokacin daidaitawa" na kan injin, yana bawa na'urori masu auna firikwensin da kyamarori damar kunna sauri. Wannan yana ƙara yawan Raka'a a Kowacce Awa (UPH) ga masana'antun.

• Daidaitawa Na Dogon Lokaci: Tushen ƙarfe na iya rage damuwa da kuma karkacewa tsawon shekaru da dama. Tushen dutse na ZHHIMG yana da ƙarfi sosai tsawon shekaru da yawa, yana rage yawan sake daidaita shi da tsada.

3. Abubuwan Inji na Granite Masu Kyau

Bayan manyan gadajen injina, yanayin zamani na sarrafa kansa yana buƙatar ƙwarewa ta musammankayan aikin injiniya na dutseWaɗannan sun haɗa da:

1. Jagororin Bearing na Iska: Porosity na halitta da kuma matsanancin lanƙwasa na granite sun sanya shi wuri mafi dacewa don haɗuwa da bearing na iska, wanda ke ba da damar motsi ba tare da gogayya ba.

2. Muƙallan Daidaito da Toshe-toshe Masu Layi: Ana amfani da su wajen haɗa robots masu tsayi da yawa don tabbatar da daidaiton daidaito.

3. Abubuwan da aka haɗa: A ZHHIMG, muna amfani da haɗin epoxy mai ci gaba don haɗa abubuwan da aka saka da bakin ƙarfe kai tsaye cikin granite, wanda ke ba da damar haɗa layukan dogo, injina, da firikwensin ba tare da wata matsala ba.

4. Ingantaccen Injiniya a ZHHIMG: Tsarin 2026

Me yasa manyan kamfanonin OEM a Turai da Arewacin Amurka ke haɗin gwiwa da ZHHIMG? Wannan saboda ba wai kawai muna ɗaukar dutse a matsayin dutse ba, har ma a matsayin kayan da aka ƙera daidai gwargwado.

Tsarin Masana'antarmu

• Tushen Kayan Aiki: Muna amfani da dutse mai launin baƙi mai inganci tare da babban abun ciki na quartz, wanda ke tabbatar da tauri mai kyau da ƙarancin yawan shan danshi.

• Daidaita Layi: Masu fasaha namu suna haɗa niƙa na zamani na CNC da layin hannu na gargajiya. Wannan yana ba mu damar cimma juriyar lanƙwasa wanda ya wuce DIN 876 Grade 00.

• Tabbatar da Tsarin Ma'auni: Kowacegadon injin granitekuma ana jigilar kayan tare da cikakken rahoton dubawa wanda aka samar ta hanyar amfani da na'urorin aunawa na laser, wanda ke tabbatar da cewa abin da kuka karɓa ya dace da buƙatun CAD ɗinku daidai.

5. Tabbatar da Makomar Aiki ta Amfani da Fasaha Mai Aiki da Kai

Yayin da muke duba makomar kera injin "Lights Out", ingancin tushen injin AUTOMATION FASAHA shine abin da ke yanke shawara a cikin ROI. Injin da ke kula da daidaitonsa duk da canje-canjen muhalli yana buƙatar ƙarancin sa hannun ɗan adam kuma yana fuskantar ƙarancin lokacin aiki.

Ko kuna tsara ɗakin da ke da injin wafer mai ƙarfi ko kuma babban ɗaki mai girmaHaɗa fasahar saman-hawalayi, ZHHIMG yana ba da kwanciyar hankali na asali da ake buƙata don tura iyakokin kimiyyar lissafi.

Kammalawa: Yi aiki tare da ZHHIMG don Daidaita Sub-Micron

A duniyar masana'antu masu fasaha, kayan aikin ku suna da kyau kamar tushen da suke a kai. Ta hanyar zaɓar gadon injin granite don kayan aikin sarrafa wafer ko kayan aikin injin granite na musamman daga ZHHIMG, kuna saka hannun jari a nan gaba na daidaito da dorewa mara sassauƙa.