A cikin masana'antar sarrafa granite na duniya, musamman don samar da dandamali na granite mai mahimmanci (wani ɓangaren mahimmanci a cikin ma'auni da machining), zaɓin yankan kayan aiki kai tsaye yana ƙayyade inganci, daidaito, da ƙimar ƙimar aiki na gaba. A halin yanzu, galibin kamfanonin sarrafa kayayyaki a kasar Sin sun dogara ne da na'urorin sarrafa duwatsun da ake kerawa a cikin gida, wajen samar da kayayyaki na yau da kullum, yayin da kwararru da manyan masana'antun suka bullo da manyan layukan samar da kayayyaki na kasashen waje da na'urorin fasaha. Wannan ci gaban da aka samu a tsakanin kasashen biyu, ya tabbatar da cewa, gaba daya matakin sarrafa dutsen dutse na kasar Sin ya kasance mai yin gasa a kasuwannin duniya, ba tare da wani gibi a baya ba wajen samun ci gaba a duniya. Daga cikin nau'o'in yankan kayan aiki da ake da su, cikakken injin gada-nau'in diski na dutse ya zama mafi yawan amfani da mafita don yankan dandali na granite, godiya ga mafi girman aikin sa da daidaitawa zuwa babban darajar, buƙatun sarrafa girman girman.
1. Core Application of Cikakkar Cikakkun Gada-Nau'in Yankan Saw
Cikakken injin gada mai nau'in diski na dutse an yi shi musamman don yankan dandali na granite da faranti na marmara - samfuran da ke buƙatar ingantaccen kulawa da ƙimar kasuwa. Ba kamar na gargajiya na gargajiya ko kayan yankan na atomatik ba, irin wannan nau'in zagi yana ɗaukar cikakkiyar madaidaicin matsuguni na ƙetare kuma ana sarrafa shi ta tsarin sarrafawa mai hankali. Wannan ƙirar ba wai kawai tana sauƙaƙe aiki ba (rage dogaro akan ƙwarewar hannu) amma kuma yana ba da daidaitaccen yanke (tare da karkatar da ƙima tsakanin microns don mahimman sigogi) da kwanciyar hankali na aiki na dogon lokaci. Ko sarrafa ƙananan madaidaicin matakan granite don amfani da dakin gwaje-gwaje ko manyan faranti masu girman masana'antu, kayan aikin na iya dacewa da buƙatun girman girman ba tare da lalata ingancin sarrafawa ba, yana mai da shi ginshiƙi na masana'antar granite na zamani.
2. Cikakken Tsari da Ƙa'idar Aiki na Yankan Dutse
Cikakken na'urar yankan nau'in gada ta atomatik tana haɗa nau'ikan nagartattun tsare-tsare, kowanne yana taka muhimmiyar rawa wajen tabbatar da yanke daidaito, inganci, da ƙarfin kayan aiki. A ƙasa akwai ɓarna na ainihin tsarinta da ƙa'idodin aikin su:
2.1 Babban Jagoran Dogo da Tsarin Tallafawa
A matsayin "tushen" na dukan kayan aiki, babban tsarin dogo na jagora da tsarin tallafi an gina shi daga ƙarfin ƙarfi, kayan da ba su da ƙarfi (yawanci quenched alloy karfe ko babban simintin simintin gyare-gyare). Babban aikinsa shi ne tabbatar da kwanciyar hankali na dukkan na'ura yayin yankan sauri. Ta hanyar rage girgizawa da ƙaura ta gefe, wannan tsarin yana hana yanke ɓangarorin da ke haifar da rashin kwanciyar hankali na kayan aiki - mahimmin abu don kiyaye shimfidar dandali na granite. Hakanan an inganta tsarin tallafi don ƙarfin ɗaukar kaya, yana ba shi damar jure nauyin manyan tubalan granite (sau da yawa yana yin awo da yawa) ba tare da nakasu ba.
2.2 Spindle System
Tsarin spindle shine "daidaitaccen ainihin" na yankan saw, alhakin daidaita nisan tafiya na motar dogo (wanda ke riƙe da yankan diski). Don yankan dandali na granite, musamman lokacin sarrafa faranti mai ƙarancin bakin ciki (kauri kamar ƙasa da 5-10mm a wasu lokuta), tsarin spindle dole ne ya tabbatar da sakamako mai mahimmanci guda biyu: yankan flatness (ba warping na yanke saman) da kauri uniform (daidaitaccen kauri a duk faɗin dandamali). Don cimma wannan, sandal ɗin yana sanye da madaidaiciyar madaidaiciyar madaidaiciyar madaidaiciyar madaidaiciyar madaidaiciyar madaidaiciyar madaidaiciyar madaidaiciyar madaidaiciyar hanya wacce za ta iya sarrafa nisan tafiya tare da gefen kuskuren ƙasa da 0.02mm. Wannan matakin madaidaicin kai tsaye yana shimfida tushen aikin niƙa na gaba da goge goge na dandamali na granite.
2.3 Tsare-tsare na ɗagawa
Tsarin ɗagawa na tsaye yana sarrafa motsi na tsaye na igiyar gani, yana ba shi damar daidaita zurfin yankan gwargwadon kauri na toshe granite. Wannan tsarin yana motsa shi ta hanyar madaidaicin ƙwallon ƙwallon ƙafa ko silinda na hydraulic (dangane da ƙayyadaddun kayan aiki), yana tabbatar da ɗagawa mai santsi da kwanciyar hankali ba tare da jitter ba. A yayin aiki, tsarin yana daidaita matsayin tsintsiya ta atomatik bisa ga sigogin da aka riga aka saita (shigarwar ta hanyar tsarin kulawa na hankali), tabbatar da cewa zurfin yanke ya dace da kauri da ake buƙata na dandalin granite mara kyau - yana kawar da buƙatar daidaitawar hannu da rage kuskuren ɗan adam.
2.4 Tsarin Motsa Hankali
Tsarin motsi a kwance yana ba da damar motsin ciyarwar igiyar gani - aiwatar da motsi da igiyar gani tare da jagorar kwance don yanke ta cikin shingen granite. Babban fa'idar wannan tsarin shine saurin ciyarwarsa mai daidaitawa: masu aiki zasu iya zaɓar kowane gudu a cikin kewayon ƙayyadaddun (yawanci 0-5m / min) dangane da taurin granite (misali, nau'ikan granite masu ƙarfi kamar “Jinan Green” suna buƙatar saurin ciyarwa a hankali don hana lalacewar gani da tabbatar da ingancin yanke). Motar servo ce ke tafiyar da motsi a kwance, wanda ke ba da daidaitaccen juzu'i da sarrafa saurin gudu, yana ƙara haɓaka daidaito.
2.5 Tsarin Lubrication
Don rage juzu'i tsakanin sassa masu motsi (kamar ginshiƙan jagora, igiyoyin igiya, da screws) da tsawaita rayuwar kayan aiki, tsarin lubrication yana ɗaukar ƙirar mai-bakin mai tsaka-tsaki. Wannan tsarin yana isar da mai ta atomatik zuwa mahimman abubuwan haɗin gwiwa a lokaci-lokaci, yana tabbatar da cewa duk sassan motsi suna aiki lafiya tare da ƙarancin lalacewa. Tsarin mai-bath kuma yana hana ƙura da tarkace granite shiga cikin tsarin lubrication, yana kiyaye ingancinsa da amincinsa.
2.6 Tsarin sanyaya
Yankewar Granite yana haifar da zafi mai mahimmanci (saboda gogayya tsakanin igiyar gani da dutse mai wuya), wanda zai iya lalata igiyar gani (wanda ke haifar da zafi da dulling) kuma yana shafar yanke daidai (saboda haɓakar thermal na granite). Tsarin sanyaya yana magance wannan batu ta hanyar amfani da famfo mai sanyaya ruwa don yaɗa na'urar sanyaya na musamman (wanda aka tsara don tsayayya da lalata da haɓaka haɓakar zafi) zuwa yankin yanke. Mai sanyaya ba wai kawai yana ɗaukar zafi daga igiya da granite ba amma har ma yana kawar da tarkace, yana kiyaye tsaftataccen yanki da kuma hana tarkace tsoma baki tare da tsarin yanke. Wannan yana tabbatar da daidaitaccen aikin yankan kuma yana tsawaita rayuwar sabis na tsinken gani
2.7 Tsarin Birki
Tsarin birki wani abu ne mai mahimmancin aminci da daidaito, wanda aka ƙera don sauri da dogaro ya dakatar da motsin tsintsiya madaurinki ɗaya, giciye, ko motar dogo lokacin da ake buƙata. Yana ɗaukar injin birki na lantarki ko na'ura mai aiki da karfin ruwa, wanda zai iya shiga tsakanin millise seconds don hana wuce gona da iri (tabbatar da yanke yanke daidai a matsayin da aka riga aka saita) da kuma guje wa hatsarori da motsin da ba tsammani ya haifar. Yayin daidaitawar hannu ko rufewar gaggawa, tsarin birki yana tabbatar da cewa kayan aikin sun tsaya a tsaye, suna kare duka masu aiki da kayan aikin granite.
2.8 Tsarin Kula da Lantarki
Kamar yadda "kwakwalwa" na cikakken atomatik nau'in yankan gada, tsarin kula da wutar lantarki ya kasance a tsakiya a cikin ma'ajin sarrafa wutar lantarki, yana ba da damar duka tsarin aiki da na atomatik. Babban fasali sun haɗa da:
- Saitin Siginar Hankali: Masu aiki na iya shigar da sigogi na yanke (kamar yanke zurfin, saurin ciyarwa, da adadin yankewa) ta hanyar dubawar allo, kuma tsarin yana aiwatar da tsarin yanke ta atomatik - rage kuskuren ɗan adam da haɓaka daidaito.
- Dokokin Saurin Sauri Mai Sauƙi (VFD): Gudun ciyarwar dutsen yankan gani yana sarrafawa ta hanyar mitar mitar mai canzawa, yana ba da damar daidaita saurin stepless. Wannan yana nufin ana iya daidaita saurin ci gaba da daidaitawa a cikin kewayon aiki, maimakon iyakancewa ga ƙayyadaddun matakan saurin - wani muhimmin fasali don daidaitawa da taurin dutse daban-daban da buƙatun yanke.
- Sa Ido na Lokaci na Gaskiya: Tsarin yana lura da mahimman sigogin aiki (kamar saurin igiya, zazzabi mai sanyaya, da matsayin birki) a cikin ainihin lokaci. Idan an gano rashin daidaituwa (misali, ƙarancin sanyaya ko zafin jiki da ya wuce kima), tsarin yana haifar da ƙararrawa kuma yana dakatar da injin idan ya cancanta- yana tabbatar da aminci da kwanciyar hankali.
Lokacin aikawa: Agusta-21-2025