A cikin masana'antar sarrafa duwatsu masu daraja ta duniya, musamman don samar da dandamalin granite masu inganci (babban sashi a cikin aunawa da sarrafa su daidai), zaɓin kayan aikin yanke kai tsaye yana ƙayyade inganci, daidaito, da kuma ingancin sarrafawa daga baya. A halin yanzu, yawancin kamfanonin sarrafa duwatsu a China sun dogara ne da kayan aikin sarrafa duwatsu da aka samar a cikin gida don samarwa yau da kullun, yayin da masana'antun ƙwararru da manyan kamfanoni suka gabatar da layukan samarwa na ƙasashen waje da kayan aikin fasaha na zamani. Wannan ci gaban hanyoyi biyu yana tabbatar da cewa matakin sarrafa duwatsu na China gaba ɗaya ya kasance mai gasa a kasuwar duniya, ba tare da wani jinkiri ba a bayan ƙa'idodin ci gaba na duniya. Daga cikin kayan aikin yankewa daban-daban da ake da su, injin yanke dutse mai cikakken atomatik wanda aka yi amfani da shi don yanke dandamalin granite, godiya ga ingantaccen aiki da daidaitawa ga buƙatun sarrafawa masu girma da girma masu canzawa.
1. Amfani da Babban Sassan Yankan Gada Mai Cikakken Kai
An ƙera injin ɗin faifan dutse mai kama da gada mai cikakken atomatik musamman don yankan dandamalin granite da faranti na dandamalin marmara—samfuran da ke buƙatar cikakken iko da ƙimar kasuwa. Ba kamar kayan aikin yanke hannu na gargajiya ko na rabin-atomatik ba, wannan nau'in injin yana ɗaukar matsayin matsar da katako mai kama da juna kuma tsarin sarrafawa mai hankali yana sarrafa shi. Wannan ƙirar ba wai kawai tana sauƙaƙa aiki ba (rage dogaro da ƙwarewar hannu) amma kuma tana ba da daidaiton yankewa na musamman (tare da karkacewar girma da za a iya sarrafa su a cikin microns don mahimman sigogi) da kwanciyar hankali na aiki na dogon lokaci. Ko dai sarrafa ƙananan dandamalin granite masu daidaito don amfani da dakin gwaje-gwaje ko manyan faranti na dandamali na masana'antu, kayan aikin na iya daidaitawa da buƙatun girman da ba su da bambanci ba tare da yin illa ga ingancin sarrafawa ba, wanda hakan ya sa ya zama ginshiƙin kera dandamalin granite na zamani.
2. Cikakken Tsarin da Ka'idar Aiki na Yankan Dutse
Injin yanke katako mai cikakken atomatik yana haɗa tsarin zamani da yawa, kowannensu yana taka muhimmiyar rawa wajen tabbatar da daidaiton yankewa, inganci, da dorewar kayan aiki. Ga taƙaitaccen bayani game da manyan tsarinsa da ƙa'idodin aikinsa:
2.1 Babban Jagorar Layin Dogo da Tsarin Tallafi
A matsayin "tushen" dukkan kayan aikin, babban layin jagora da tsarin tallafi an gina shi ne daga kayan aiki masu ƙarfi da juriya ga lalacewa (yawanci ƙarfe mai katsewa ko ƙarfe mai ƙarfi). Babban aikinsa shine tabbatar da ingantaccen aikin dukkan injin yayin yankewa mai sauri. Ta hanyar rage girgiza da ƙaura a gefe, wannan tsarin yana hana yankewar da rashin daidaiton kayan aiki ke haifarwa - muhimmin abu wajen kiyaye lanƙwasa na dandamalin granite. Tsarin tallafi kuma an inganta shi don ƙarfin ɗaukar kaya, yana ba shi damar jure nauyin manyan tubalan granite (sau da yawa yana auna tan da yawa) ba tare da lalacewa ba.
2.2 Tsarin Dogon Ruwa
Tsarin sandar shine "daidaitaccen tsakiya" na yanke katako, wanda ke da alhakin daidaita nisan tafiyar motar jirgin ƙasa (wanda ke riƙe da faifan yanke katako). Don yanke dandamalin granite, musamman lokacin sarrafa faranti na dandamali masu siriri (kauri kamar 5-10mm a wasu lokuta), tsarin sandar dole ne ya tabbatar da sakamako guda biyu masu mahimmanci: yanke madaidaiciya (babu karkacewa a saman da aka yanke) da kuma kauri iri ɗaya (kauri mai daidaito a duk faɗin dandamali babu komai). Don cimma wannan, sandar tana da bearings masu daidaito da tsarin sanyawa mai aiki da servo, wanda zai iya sarrafa nisan tafiya tare da gefen kuskure na ƙasa da 0.02mm. Wannan matakin daidaito yana shimfida tushe kai tsaye don hanyoyin niƙa da gogewa na dandamalin granite na gaba.
2.3 Tsarin Ɗagawa Tsaye
Tsarin ɗagawa a tsaye yana sarrafa motsi a tsaye na ruwan wukake, yana ba shi damar daidaita zurfin yankewa gwargwadon kauri na tubalin dutse. Wannan tsarin ana sarrafa shi ta hanyar sukurori mai ƙarfi ko silinda mai amfani da ruwa (ya danganta da ƙayyadaddun kayan aiki), yana tabbatar da santsi da kwanciyar hankali na ɗagawa ba tare da jitter ba. A lokacin aiki, tsarin yana daidaita matsayin ruwan wukake ta atomatik bisa ga sigogin da aka riga aka saita (shigarwa ta hanyar tsarin sarrafawa mai hankali), yana tabbatar da cewa zurfin yankewa ya dace da kauri da ake buƙata na dandamalin dutse babu komai - yana kawar da buƙatar daidaitawa da hannu da rage kuskuren ɗan adam.
2.4 Tsarin Motsa Jiki
Tsarin motsi na kwance yana ba da damar motsa abincin wukake - tsarin motsa ruwan wukake a kan alkiblar kwance don yankewa ta cikin tubalin granite. Babban fa'idar wannan tsarin shine saurin ciyarwa mai daidaitawa: masu aiki zasu iya zaɓar kowane gudu a cikin takamaiman kewayon (yawanci 0-5m/min) dangane da taurin granite (misali, nau'ikan granite masu tauri kamar "Jinan Green" suna buƙatar saurin ciyarwa mai jinkiri don hana lalacewar ruwan wukake da tabbatar da ingancin yankewa). Motar servo ce ke tuƙa motsi a kwance, wanda ke ba da daidaitaccen ƙarfin juyi da sarrafa gudu, wanda ke ƙara haɓaka daidaiton yankewa.
Tsarin Man Shafawa 2.5
Domin rage gogayya tsakanin sassan motsi (kamar layin jagora, bearings na spindle, da sukurori) da kuma tsawaita tsawon rayuwar kayan aiki, tsarin shafa man shafawa yana amfani da tsarin shafa man shafawa na tsakiya da mai. Wannan tsarin yana isar da man shafawa ta atomatik ga muhimman sassan a lokaci-lokaci, yana tabbatar da cewa duk sassan motsi suna aiki cikin sauƙi ba tare da lalacewa ba. Tsarin wanke man kuma yana hana ƙura da tarkacen granite shiga tsarin shafa man shafawa, yana kiyaye inganci da amincinsa.
2.6 Tsarin Sanyaya
Yankewar dutse yana haifar da zafi mai yawa (saboda gogayya tsakanin ruwan yanka da dutsen mai tauri), wanda zai iya lalata ruwan yanka (yana haifar da zafi da bushewa) kuma yana shafar daidaiton yankewa (saboda faɗaɗa zafin granite). Tsarin sanyaya yana magance wannan matsala ta hanyar amfani da famfon ruwa mai sanyaya don yaɗa na'urar sanyaya ta musamman (wanda aka ƙera don tsayayya da tsatsa da haɓaka watsawar zafi) zuwa yankin yankewa. Mai sanyaya ba wai kawai yana shan zafi daga ruwan yanka da granite ba, har ma yana fitar da tarkacen yankewa, yana kiyaye saman yankewa da tsabta kuma yana hana tarkace shiga cikin tsarin yankewa. Wannan yana tabbatar da aiki mai kyau na yankewa kuma yana tsawaita rayuwar ruwan yankawa.
Tsarin Birki 2.7
Tsarin birki muhimmin sashi ne na aminci da daidaito, wanda aka ƙera don dakatar da motsi na ruwan wukake, katako mai giciye, ko motar jirgin ƙasa cikin sauri da aminci lokacin da ake buƙata. Yana amfani da tsarin birki na lantarki ko na hydraulic, wanda zai iya shiga cikin daƙiƙa kaɗan don hana wucewar gudu (tabbatar da cewa yankewa yana tsayawa daidai a wurin da aka riga aka saita) da kuma guje wa haɗurra da motsi mara tsammani ke haifarwa. A lokacin daidaitawa da hannu ko rufewa ta gaggawa, tsarin birki yana tabbatar da cewa kayan aikin suna nan a tsaye, yana kare masu aiki da kayan aikin granite.
2.8 Tsarin Kula da Wutar Lantarki
A matsayin "kwakwalwar" injin yanke katako mai cikakken atomatik, tsarin sarrafa wutar lantarki yana tsakiya a cikin kabad ɗin sarrafa wutar lantarki, wanda ke ba da damar yin amfani da hannu da kuma yanayin aiki na atomatik. Manyan fasaloli sun haɗa da:
- Saitin Sigogi Mai Hankali: Masu aiki za su iya shigar da sigogin yankewa (kamar zurfin yankewa, saurin ciyarwa, da adadin yankewa) ta hanyar amfani da allon taɓawa, kuma tsarin yana aiwatar da tsarin yankewa ta atomatik - yana rage kuskuren ɗan adam da inganta daidaito.
- Tsarin Saurin Mita Mai Canzawa (VFD): Ana sarrafa saurin ciyar da ruwan wukake na yanke dutse ta hanyar amfani da na'urar mita mai canzawa, wanda ke ba da damar daidaita saurin da ba ya tsayawa. Wannan yana nufin ana iya daidaita saurin akai-akai a cikin kewayon aiki, maimakon iyakance shi ga matakan gudu masu tsayayye - muhimmin fasali don daidaitawa da tauri daban-daban na granite da buƙatun yankewa.
- Kulawa a Lokaci-lokaci: Tsarin yana lura da muhimman sigogin aiki (kamar saurin spindle, zafin sanyaya, da matsayin birki) a ainihin lokacin. Idan aka gano wani abu mara kyau (misali, ƙarancin matakin sanyaya ko zafin spindle mai yawa), tsarin yana kunna ƙararrawa kuma yana dakatar da injin idan ya cancanta - yana tabbatar da aiki lafiya da kwanciyar hankali.
Lokacin Saƙo: Agusta-21-2025