Muhimmin Matsayin Granite Mai Daidaito a Semiconductor da Ci Gaban Masana'antu

A cikin duniyar masana'antar semiconductor mai cike da ƙalubale, inda ake auna sassan da na'urorin nanometers kuma juriyar samarwa tana buƙatar daidaiton microscopic, tushen da aka gina waɗannan fasahohin ya zama ba a iya gani amma ba makawa. A ZHHIMG, mun shafe shekaru da yawa muna inganta fasaha da kimiyya na abubuwan da aka haɗa da granite - jarumai da ba a taɓa jin su ba waɗanda ke ba da damar mafi kyawun tsarin masana'antu a yau. A matsayinmu na jagora a duniya a cikin mafita na granite daidai, muna alfahari da raba yadda granite ɗinmu mai girman 3100kg/m³ yana sake fasalta abin da zai yiwu a cikin lithography na semiconductor, tsarin metrology, da dandamalin masana'antu na ci gaba a duk duniya.

Tushen Tsarin Daidaito na Zamani: Me yasa Granite?

Lokacin da masana'antun semiconductor ke samar da kwakwalwan kwamfuta masu fasahar node 3nm - inda faɗin transistor ya kusanci girman atoms daban-daban - suna dogara ne akan kayan aiki waɗanda dole ne su kiyaye daidaito a matakin atomic. Nan ne ainihin halayen granite suka zama ba za a iya maye gurbinsu ba. Ba kamar ƙarfe ba wanda ke faɗaɗa tare da canjin zafin jiki ko haɗin roba waɗanda ba su da kwanciyar hankali na dogon lokaci, babban dutse mai launin baƙi na ZHHIMG® namu yana ba da damar yin amfani da zafi da rage girgiza na musamman. Tare da yawan 3100kg/m³ - wanda ya fi girma fiye da granite na Turai na yau da kullun (yawanci 2600-2800kg/m³) - kayanmu yana ba da kyakkyawan dandamali mai ƙarfi don tsarin sarrafa motsi daidai.

Ka yi la'akari da ƙalubalen da ke tattare da lithography mai tsauri na ultraviolet (EUV), inda tsarin gani dole ne ya kula da daidaita ƙananan nanometer a tsawon sa'o'i na aiki. Tushen granite da ke tallafawa waɗannan tsarin dole ne ya tsayayya da girgizar ƙasa ko da ƙananan ƙwayoyin cuta daga kayan aikin masana'anta ko canje-canjen muhalli. Ma'aunin damfarar ciki na kayanmu yana ɗaukar kuzarin girgiza sau 10-15 fiye da ƙarfe, bisa ga gwajin kwatantawa da aka gudanar da Dakin Gwaji na Ƙasa (UK). Wannan bambancin aiki kai tsaye yana fassara zuwa ga yawan amfanin ƙasa da ƙarancin lahani a cikin samar da semiconductor - babban fa'ida a masana'antar da daƙiƙa ɗaya na lokacin aiki zai iya kashe dubban daloli.

Ingantaccen Injiniya: Daga Ma'adanan Ruwa zuwa Tsalle Mai Tsalle

Alƙawarinmu na tabbatar da daidaito ya fara ne daga tushen. Muna da damar samun ma'adinan granite masu tsada waɗanda aka zaɓa don tsarin kristal ɗinsu iri ɗaya da ƙarancin bambancin ma'adinai. Kowace bulo tana ɗaukar watanni shida na kayan ƙanshi na halitta kafin shiga rukunin masana'antarmu mai girman murabba'in mita 200,000 kusa da Jinan, wanda ke da dabarar shiga kai tsaye zuwa Tashar Jirgin Ruwa ta Qingdao don rarrabawa a duk duniya. Ƙarfin samarwarmu ba shi da misaltuwa: tare da injunan niƙa guda huɗu na Taiwan Nan Teh (kowannensu ya wuce jarin dala $500,000), za mu iya sarrafa sassa guda ɗaya waɗanda nauyinsu ya kai tan 100 tare da girman da ya kai mita 20 a tsayi - ƙarfin da ya ba mu damar isar da matakai na musamman don tsarin ƙarni na gaba na babban kamfanin kera kayan aikin EUV.

Zuciyar aikinmu tana cikin wurinmu mai zafi da danshi mai girman mita 10,000, inda ake sarrafa kowane canjin muhalli da kyau. Katangar siminti mai kauri 1000mm, tare da ramukan keɓewa na girgiza mai faɗin milimita 500 da ke kewaye da yankin samarwa, tana ƙirƙirar yanayi mai ɗorewa inda ake kiyaye bambancin zafin jiki a cikin ±0.5°C. Wannan matakin kula da muhalli yana da mahimmanci lokacin ƙera faranti na saman dutse masu jure wa lanƙwasa ƙasa da 0.5μm sama da tsayin 6000mm - an tabbatar da ƙayyadaddun bayanai ta amfani da na'urorin aunawa na laser na Renishaw da ma'aunin daidaito na Mahr, duk an daidaita su bisa ga ƙa'idodin cibiyar metrology ta ƙasa.

Kafa Ma'aunin Masana'antu: Takaddun shaida da Alƙawarin Inganci

A matsayinmu na ɗaya daga cikin masana'antun granite masu daidaito waɗanda ke riƙe da takaddun shaida na ISO 9001, ISO 14001, ISO 45001, da CE a lokaci guda, mun kafa ma'aunin inganci waɗanda ke bayyana masana'antar. Manufar ingancinmu—"Kasuwancin daidaito ba zai iya zama mai wahala ba"—tana jagorantar kowane fanni na aikinmu, tun daga duba kayan aiki zuwa takardar shaida ta ƙarshe. Muna alfahari da tsarin gwajin Metrological ɗinmu, wanda ya haɗa da micrometers na Jamus Mahr (ƙaddara 0.5μm), Mitutoyo profilometers, da matakan lantarki na Swiss WYLER, waɗanda duk ana iya gano su zuwa Cibiyar Nazarin Metrology ta Ƙasa ta China kuma ana yin bincike akai-akai ta hanyar shirye-shiryen kwatantawa na ƙasa da ƙasa tare da Physikalisch-Technische Bundesanstalt (Jamus) da Cibiyar Nazarin Matsayi da Fasaha ta Ƙasa (Amurka).

Wannan hanyar da ba ta yin sassauci ba ta samar mana da haɗin gwiwa da shugabannin masana'antu, ciki har da masu samar da kayayyaki na GE, Samsung, da ASML. Lokacin da babban kamfanin kera kayan aikin semiconductor ya buƙaci matakan ɗaukar iska na granite na musamman don tsarin duba wafer ɗin su na 300mm, ikonmu na samar da kayan haɗin gado 20,000 masu daidaito kowane wata ya tabbatar da cewa sun cika jadawalin aikin samar da su. Hakazalika, haɗin gwiwarmu da Jami'ar Fasaha ta Nanyang ta Singapore kan haɗakar granite da aka ƙarfafa da fiber carbon yana tura iyakokin tsarin daidaito mai sauƙi don tsarin metrology na zamani.

Bayan Masana'antu: Inganta Kimiyyar Aunawa

A ZHHIMG, mun rungumi falsafar cewa "idan ba za ku iya auna shi ba, ba za ku iya cimma shi ba." Wannan imani yana jagorantar haɗin gwiwar bincike da muke ci gaba da yi da cibiyoyi kamar Cibiyar Injiniya ta Tsare-tsare ta Jami'ar Stockholm da Cibiyar Nazarin Hankali ta Changchun ta China. Tare, muna haɓaka sabbin hanyoyin aunawa waɗanda suka wuce binciken tactile na gargajiya don haɗawa da interferometry na gani da kuma lissafin tomography don nazarin damuwa na ciki na manyan abubuwan granite. Nasarar da muka samu kwanan nan wajen amfani da gwajin ultrasonic don taswirar tsarin lu'ulu'u na ciki ya rage ƙimar ƙin yarda da kayan da kashi 37% yayin da yake inganta hasashen kwanciyar hankali na dogon lokaci.

Jajircewarmu ga ci gaban kimiyyar aunawa tana bayyana a cikin dakin gwaje-gwajen metrology na zamani, wanda ke da yanayin tsafta na aji 100 wanda aka tsara musamman don haɗa kayan aikin semiconductor. A nan, muna kwaikwayon yanayin samar da abokan cinikinmu don tabbatar da cewa tushen granite ɗinmu yana kiyaye daidaiton matakin nanometer ɗinsu a ƙarƙashin yanayin aiki na ainihi. Wannan matakin sadaukarwa ya sanya mu abokin tarayya amintacce ga ƙungiyoyi tun daga Dakin Gwaji na Jet Propulsion na NASA zuwa manyan kamfanonin kwamfuta na kwantum waɗanda ke haɓaka tsarin qubit da aka gyara kurakurai.

Gina Makomar: Dorewa da Kirkire-kirkire

Yayin da masana'antu ke ci gaba da bunƙasa, haka nan hanyarmu ta samar da kayayyaki masu ɗorewa take ci gaba. Takardar shaidarmu ta ISO 14001 ta nuna jajircewarmu ga kula da albarkatu masu alhaki, gami da tsarin sake amfani da ruwa wanda ke kamawa da kuma kula da kashi 95% na na'urar niƙa mu da kuma shigar da wutar lantarki ta hasken rana wanda ke biyan kashi 28% na buƙatun wutar lantarki. Mun kuma ƙirƙiro dabarun yanke waya ta lu'u-lu'u na musamman waɗanda ke rage sharar kayan aiki da kashi 40% idan aka kwatanta da hanyoyin sarrafawa na gargajiya - babban ci gaba a masana'antar da farashin kayan aiki ke wakiltar har zuwa kashi 35% na kuɗaɗen samarwa.

Idan muka duba gaba, ƙungiyar bincikenmu da ci gabanmu tana mai da hankali kan fannoni uku masu canzawa: haɗa hanyoyin sadarwa na firikwensin kai tsaye cikin tsarin granite don sa ido kan lafiya na lokaci-lokaci, haɓaka haɗakar yawan gradient wanda ke inganta ƙimar tauri-da-nauyi, da kuma fara tsarin kula da hasashen da AI ke jagoranta don kayan aikin samarwa. Waɗannan sabbin abubuwa sun gina bisa ga gadonmu na sama da haƙƙin mallaka na ƙasashen duniya 20 kuma suna sanya mu don tallafawa ƙarni na gaba na kera semiconductor, gami da fasahar aiwatarwa ta 2nm da sama.

tsayawar farantin saman

A cikin masana'antar da daidaito ke bayyana yiwuwar, ZHHIMG ta ci gaba da saita ma'auni don abubuwan da suka dace da granite. Haɗin gwiwarmu na ƙwarewar kimiyyar kayan aiki, sikelin masana'antu (raka'a 20,000 na wata-wata), da kuma kula da inganci mara sassauci ya tabbatar da mu a matsayin abokin tarayya da kamfanoni ke zaɓa don haɓaka iyakokin masana'antu na ci gaba. Yayin da masana'antun semiconductor ke fuskantar ƙalubalen ƙananan nodes, yawan yawa, da kuma tsarin gine-ginen 3D masu rikitarwa, za su iya dogara da mafita na daidaiton granite na ZHHIMG don samar da tushe mai ɗorewa wanda za a gina makomar fasaha a kai.

For technical specifications, certification documentation, or to discuss custom solutions for your precision manufacturing challenges, contact our engineering team at info@zhhimg.com or visit our technology center in Jinan, where we maintain a fully equipped demonstration lab showcasing our latest innovations in ultra-precision measurement and manufacturing.


Lokacin Saƙo: Oktoba-31-2025