Matsayin Gwajin Ultrasonic da Ma'aunin Rashin Hulɗa a Tsarin Nazarin Granite Mai Ci Gaba

Yayin da juriyar masana'antu ke ƙaura daga micron zuwa sikelin nanometer, kayan gini da ake amfani da su a cikin metrology dole ne su yi fiye da duba matakin saman. Ga masu kera injunan lithography na semiconductor, abubuwan da ke cikin sararin samaniya, da cibiyoyin CNC masu sauri, tushen injin granite ba ƙaramin dutse ba ne - wani abu ne da aka daidaita shi, wanda aka ƙera shi.

A ZHHIMG, muna sake fasalta ma'auni dondaidaiton tsarin dutseTa hanyar haɗa gwajin ultrasonic na dutse mai daraja tare da tsarin aunawa mara taɓawa na zamani, muna tabbatar da cewa abokan cinikinmu sun sami tushe waɗanda ba kawai suke da faɗi a saman ba amma kuma suna da inganci a cikin tsarin.

I. Ganin Ƙasan Sama: Gwajin Ultrasonic na Granite

Granite na halitta abu ne da ba shi da kama da juna. Duk da cewa tsarin lu'ulu'unsa shine tushen kwanciyar hankalinsa, yana iya ƙunsar ɓarkewar da ba a iya gani ba, ko kuma bambancin yawan da ba za a iya bayyana shi a matsayin lahani a saman ba tsawon shekaru.

Gano Ingancin Tsarin Cikin Gida

Ga manyan sansanonin dutse, duba gani na gargajiya bai isa ba.Gwajin Ultrasonic na Graniteyana amfani da raƙuman sauti masu yawan mita don tsara yawan kayan da ke cikinsa. Ta hanyar auna "lokacin tashi" na waɗannan raƙuman yayin da suke ratsa dutsen, masu fasaha na ZHHIMG za su iya gano:

• Ƙananan fasa-tsage a ƙarƙashin ƙasa: Wanda zai iya faɗaɗa ƙarƙashin nauyin motsi na CMM mai sauri.

• Rashin daidaiton yawan zafin jiki: Wannan na iya haifar da rashin daidaiton yawan faɗaɗa zafi a faɗin tushe.

• Rushewar Tsarin Gida: Wanda zai iya kawo cikas ga wuraren hawa don jagororin layi.

Wannan matakin NDT (Gwajin da Ba Ya Lalacewa) shine abin da ke raba dutsen "matsayin kasuwanci" daga ainihin daidaitattun sassan matakin metrology na dutse.

II. Daidaiton Girma: Tsarin Aunawa Marasa Hulɗa Don Manyan Tushe

Yayin da tushen injina ke girma—wani lokacin tsayin mita shida—ma'aunin da aka yi amfani da shi ta hanyar hulɗa (ta amfani da matakan lantarki ko ma'aunin gada) yana ƙara ɗaukar lokaci kuma yana iya haifar da kurakurai masu tarin yawa.

Canji zuwa Tsarin Nazarin Rashin Hulɗa

ZHHIMG yana amfani da tsarin aunawa na zamani wanda ba ya shafar manyan sansanonin granite, musamman laser interferometry da na'urar daukar hoton laser ta 3D. Waɗannan tsarin suna ba da fa'idodi da yawa:

1. Taswirar Sauri Mai Sauri: Kama dubban ma'aunin bayanai a babban wuri cikin mintuna.

2. Daidaiton Girman Girma: Ba wai kawai aunawa da lanƙwasa ba, har ma da daidaitawa, murabba'i, da karkacewa ba tare da taɓa saman da aka daidaita ba.

3. Tsarin Tagwayen Dijital: Ƙirƙirar samfurin dijital mai ƙuduri mai girma na tushen wanda za'a iya haɗa shi cikin yanayin CAD na abokin ciniki don nazarin abubuwa masu iyaka (FEA).

III. Kewaya Ma'aunin Duniya: ISO 8512-2 da ASME B89.3.7

Ga jami'in sayayya na duniya, bin ƙa'idodiƙa'idodin farantin saman dutseshine babban matattarar da ake amfani da ita wajen zaɓar masu kaya. Fahimtar waɗannan ƙa'idodi yana da matuƙar muhimmanci don tabbatar da cewa wani abu da aka ƙera a Asiya yana aiki yadda ya kamata a dakin gwaje-gwaje a Turai ko Arewacin Amurka.

ZHHIMG'sdaidaiton tsarin dutsedakin gwaje-gwaje yana da kayan aiki don tabbatar da samfuran da suka dace da duk waɗannan ma'auni na duniya. Tsarin jefa ƙuri'a namu yawanci yana mai da hankali kan "Mataki na 000" (Sifili Uku) don samar da iyaka ga lalacewa da lalacewa a tsawon rayuwar kayan aikin.

IV. Nazarin Shari'a: Haɗa Tushen Manyan Sifofi don Dubawar Ganuwa

Wani aiki na baya-bayan nan da wani babban kamfanin kera tauraron dan adam ya yi ya buƙaci tushen injin granite mai girman 5000mm x 3000mm don tsarin duba ido mai inganci. Kalubalen ba wai kawai ya kasance mai lanƙwasa ba, har ma da kwanciyar hankali na dogon lokaci a ƙarƙashin nauyin tan 2 mai ƙarfi.

Ta hanyar amfani da gwajin ultrasonic a lokacin zaɓin kayan, mun kawar da fale-falen guda uku waɗanda ke nuna yanayin damuwa na ciki. Bayan an gama amfani da shi, mun yi amfani datsarin aunawa mara lambadon tabbatar da daidaiton microns 4.5 a duk faɗin saman. An yi amfani da wannan bayanan don daidaita software na diyya mai aiki na injin, wanda ya haifar da tsarin da ya wuce buƙatun daidaiton abokin ciniki da kashi 20%.

Kammalawa: Ingancin da za a iya Tabbatarwa a Duniyar Micro-Metric

A nan gaba na masana'antu masu inganci, "amincewa" za a maye gurbinsa da "bayanai." A ZHHIMG, mun yi imanin cewa samar dafarantin saman daidaiciko kuma babban tushen dutse rabin aikin ne kawai. Sauran rabin kuma yana bayar da shaidar da aka tabbatar ta ingancinsa na ciki da waje ta hanyar ci gaba da ilimin metrology.

Ko kuna neman tushe wanda ya cika ƙa'idodin farantin saman dutse mafi tsauri ko kuma kuna buƙatar tsarin aunawa na musamman don layin duba ku, ZHHIMG abokin tarayya ne a cikin daidaiton da za a iya tabbatarwa.