Menene Mabuɗin La'akari a cikin Madaidaicin Ƙirƙirar Ƙirar Granite?

A fagen kera madaidaicin masana'anta, kayan aikin granite sun tsaya a matsayin jarumai marasa waƙa waɗanda ke tabbatar da daidaiton injunan ci gaba. Daga layin samar da semiconductor zuwa dakunan gwaje-gwaje na metrology na yankan-baki, waɗannan ƙwararrun sifofi na dutse suna ba da tabbataccen tushe mai mahimmanci don ma'aunin nanoscale da ingantaccen aiki. A ZHHIMG, mun shafe shekaru da yawa muna kammala fasaha da kimiyya na ƙirar granite, tare da haɗa fasahar gargajiya tare da ka'idodin injiniya na zamani don ƙirƙirar mafita waɗanda suka dace da ƙa'idodin masana'antu masu buƙata.

Tafiya na ƙirƙirar madaidaicin kayan aikin granite yana farawa tare da zaɓin kayan - yanke shawara mai mahimmanci wanda ke tasiri kai tsaye ga aikin samfurin ƙarshe. Injiniyoyin mu suna amfani da ZHHIMG® baƙar fata na musamman, kayan mallakar mallaka wanda ke da nauyin kusan 3100 kg/m³ wanda ya zarce nau'ikan granite da yawa na Turai da Amurka a cikin kwanciyar hankali da kaddarorin jiki. Wannan tsari mai yawa ba wai kawai yana ba da ƙarancin girgizar girgiza ba amma kuma yana tabbatar da ƙaramar haɓakar zafi, mabuɗin sifa don kiyaye daidaito a cikin yanayin yanayi daban-daban. Ba kamar wasu masana'antun da suka yanke sasanninta ta amfani da abubuwan maye gurbin marmara ba, mun ci gaba da jajircewa ga wannan babban abin da ke zama ƙashin bayan amincin abubuwan haɗin gwiwarmu.

Zaɓin kayan abu kaɗai, duk da haka, shine kawai mafari. Haƙiƙan rikitacciyar ƙirar ƙirar granite tana bayyana kanta a cikin daidaitaccen daidaita buƙatun aiki tare da haƙiƙanin muhalli. Kowane ƙira dole ne ya yi lissafin hulɗar da ke tsakanin sashin da yanayin aiki, gami da canjin yanayin zafi, matakan zafi, da yuwuwar tushen girgiza. Mu 10,000 m² Zazzabi da yanayin kula da yanayin zafi (zazzabi na yau da kullun da bitar zafi) an ƙirƙira shi musamman don magance waɗannan ƙalubalen, wanda ke nuna benayen siminti mai kauri 1000 mm da faɗin 500 mm faɗin, 2000 mm zurfin ƙaƙƙarfan ramuka waɗanda ke haifar da kyakkyawan yanayi don masana'antu da gwaji.

Madaidaicin injina wani ginshiƙi ne na ingantaccen ƙirar granite. Haɗin shigar da ƙarfe a cikin granite yana buƙatar juriya mai ma'ana don tabbatar da rarraba kaya mai kyau da watsawa mai ƙarfi. Ƙungiyoyin ƙirar mu suna yin la'akari da kyau ko za a iya maye gurbin na'urorin gargajiya tare da ingantattun tsarin tushen tsagi, ko da yaushe suna ƙididdige cinikin tsakanin daidaiton tsari da yuwuwar masana'antu. Halayen saman suna buƙatar kulawa mai ƙarfi - dole ne a kiyaye kwanciyar hankali sau da yawa zuwa tsakanin matakan micrometer, yayin da saman da ke ɗauke da iska yana buƙatar ƙwararrun dabarun gamawa don cimma madaidaicin santsi don motsi mara ƙarfi.

Wataƙila mafi mahimmanci, ƙirar kayan granite na zamani dole ne yayi hasashen takamaiman buƙatun aikace-aikacen sa. Tushen na'urar bincikar semiconductor, alal misali, tana fuskantar buƙatu daban-daban fiye da farantin ƙasa don ɗakin binciken awo. Injiniyoyin mu suna haɗin gwiwa tare da abokan ciniki don fahimtar ba kawai buƙatun girman kai tsaye ba har ma da tsammanin ayyuka na dogon lokaci. Wannan tsarin haɗin gwiwar ya haifar da abubuwan da ke aiki masu mahimmanci a cikin aikace-aikacen da suka fito daga tsarin micromachining na laser zuwa injunan daidaitawa na ci gaba (CMMs).

madaidaicin yumbu bearings

Tsarin masana'antu da kansa yana wakiltar haɗin gwiwar fasahar gargajiya da fasaha mai mahimmanci. Gidanmu yana da injunan niƙa na Taiwan Nante guda huɗu, kowannensu ya wuce $ 500,000, waɗanda ke da ikon sarrafa kayan aikin har zuwa 6000 mm tsayi tare da madaidaicin ƙananan micron. Duk da haka tare da wannan ci-gaba na kayan aiki, za ku sami ƙwararrun ƙwararrun ƙwararrun ƙwararrun ƙwararrun shekaru sama da talatin waɗanda za su iya cimma daidaito na nanoscale ta hanyar latsa hannu—wani fasaha da muke yawan kira da “hannun ƙirar ƙira.” Wannan haɗin tsoho da sababbi yana ba mu damar magance mafi yawan hadaddun abubuwan geometries yayin da muke riƙe mafi girman ma'auni na daidaito.

Tabbacin inganci ya mamaye kowane mataki na ƙirarmu da tsarin masana'anta. Mun saka hannun jari sosai don ƙirƙirar yanayin yanayin ma'auni wanda ya haɗa da ma'aunin Mahr Dial na Jamusanci (masu nunin bugun kira) tare da ƙudurin 0.5 μm, tsarin daidaita ma'aunin Mitutoyo, da Renishaw Laser interferometers. Kowane ɗayan waɗannan kayan aikin yana jurewa na yau da kullun ta Cibiyar Nazarin Jian Jian da Shandong, tare da tabbatar da gano ma'auni na ƙasa. Wannan sadaukarwar don auna ƙwaƙƙwaran ya yi daidai da falsafar haɗin gwiwarmu: "Idan ba za ku iya auna shi ba, ba za ku iya samar da shi ba."

Ƙullawarmu ga daidaito da inganci ya ba mu haɗin gwiwa tare da shugabannin masana'antu a duk duniya, ciki har da GE, Samsung, da Bosch, da kuma manyan cibiyoyin bincike kamar Jami'ar Kasa ta Singapore da Jami'ar Stockholm. Waɗannan haɗin gwiwar suna ci gaba da tura mu don inganta hanyoyin ƙira da bincika sabbin iyakoki a cikin fasahar granite na ZHHIMG. Ko muna haɓaka matakin ɗaukar iska na al'ada don masana'antar semiconductor na Turai ko madaidaicin farantin bango don dakin gwaje-gwajen awo na Amurka, ainihin ƙa'idodin kimiyyar kayan abu, injiniyan injiniya, da kula da muhalli sun kasance masu jagorantar mu.

Yayin da masana'antu ke ci gaba da tafiya mara-kayi zuwa ga daidaito mafi girma, rawar madaidaicin abubuwan granite zai girma cikin mahimmanci kawai. Waɗannan ɓangarorin gine-gine masu ban mamaki suna cike gibin da ke tsakanin duniyar injiniyoyi da na dijital, suna samar da ingantaccen dandamali wanda fasaharmu mafi ci gaba ta dogara da ita. A ZHHIMG, muna alfahari da ci gaba da farjinta da tsarin zane mai zurfi yayin da aka ba da sabbin abubuwan da zasu ayyana makomar masana'antu. Takaddun shaida na ISO 9001, ISO 45001, ISO 14001, da CE takaddun shaida sun tsaya a matsayin shaida ga sadaukarwarmu ga inganci, aminci, da alhakin muhalli - ƙimar da ke cikin kowane ɓangaren da muke ƙira da samarwa.

A ƙarshe, ƙirar ɓangaren granite mai nasara shine kusan fiye da ƙayyadaddun ƙayyadaddun saduwa; game da fahimtar zurfin maƙasudi ne a bayan kowane ma'auni, kowane haƙuri, da kowane gamawar saman. Yana game da ƙirƙirar mafita waɗanda ke ba abokan cinikinmu damar tura iyakokin abin da zai yiwu a masana'anta daidai. Yayin da muke duban gaba, muna ci gaba da sadaukar da kai don haɓaka ilimin kimiyyar ƙirar granite, tabbatar da cewa waɗannan abubuwa masu mahimmanci sun ci gaba da tallafawa sabbin fasahohin da ke tsara duniyarmu.


Lokacin aikawa: Nuwamba-03-2025